SWISS ADVANCED MANUFACTURING CENTER Fabrication additive au SIP
SWISS ADVANCED MANUFACTURING CENTER Fabrication additive au SIP Les etapes dans la production de serie dans le AM Dr. Felix Reinert 23. 10. 2017
Fabrication additive vs. impression 3 D Cadran solaire Ombre indique le temps en digital Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 2
Fabrication additive -> AM Such AM parts are in orbit on Turkmen. Alem sat and Arabsat 6 B. Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 3
Powder bed fusion Fabrication additive: Soudage par laser source: GE views Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 4
Gartner Hype Cycle 2012 Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 5
Gartner Hype Cycle 2015 Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 6
Estimated global AM market Mio USD Systems and Services Wohlers Report 2017 Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 7
Estimated metal AM machines per year • Average selling price of a metal AM machine was 566’ 000 USD in 2016 • Estimated 3975 metal AM systems installed 2016 Wohlers Report 2017 Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 8
Installed industrial AM systems China 10, 3% Japan 9, 2% Korea 3, 4% Canada 1, 9% Taiwan 1, 6% U. K. 4, 2% Other 12, 0% Italy 3, 3% Europe 24. 9% Germany 8, 4% France 3, 1% Switzerland 0, 8% Sweden 1, 2% Spain 1, 2% Russia Turkey 1, 4% 1, 3% U. S 36, 8% Source: Wohlers Report 2017 Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 9
SAMC: R&D pour la Suisse R&D activités dans le de domaine AM: SLM Solutions - Poudre (composition, morphologie, distribution) - Design pour fabrication i. Q evolution - Optimisation des supports - Déposition d’énergie (contrôle faisceau laser) Integration - Interaction laser-matière (paramètres production) - Processus additionnelles (surfaces) - Processus thermiques (propriétés matériaux) Conventional SLM - Postmachining Swiss Advanced Manfuacturing Center 1 LSPTechnologies 1 3 2 5 4 Multispot concept 23. 10. 2017 slide 10
Metal AM systems in Biel Production serie Hastelloy X, IN 625, IN 718 Machine de recherche Ti 64, Steel, Bronze, C 22 Swiss Advanced Manfuacturing Center Production serie Aluminum Al. Si 10 Mg 23. 10. 2017 slide 11
Labor Laser, Optique, 3 D Scanning, Integration Open AM system Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 12
Monitoring du processus • Mensure de la puissance Laser • Diamètre du bain de fusion • Température du bain du fusion • Control de la puissance Laser Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 13
Interactions académiques et réseaux FHNW SIPBB BFH CSEM Uni Bern EMPA Sion Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 14
Project CTI: Titan validation pour aviation Optimisation et validation du processus de production a partir de la poudre jusqu’au produit finale (inclus traitement thermique et documentation) pour Ti 6 Al 4 V. RUAG Boeing Poudre Parametre Swiss Advanced Manfuacturing Center Processus Traitement thermique Inspection et documentation 23. 10. 2017 slide 15
Showcase: ABB turbine IN 718 Réalisation de nouvelle designs pour des turbines -> production rapide Variant différant Finition mécanique inclus Parois fines et tres incline Swiss Advanced Manfuacturing Center Testé sur machine de test 18. 10. 2017 slide 16
Revolution industrielle • GE Aviation • Einspritzdüse aus SLM • LEAP Turbine • 20 parts -> 1 part • 25% leichter 20 cm • 5 x Lifetime • 100’ 000 Bauteile / Jahr youtube 2013 & aerointernational. de 11/2014 Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 17
AM comme méthode de production Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 18
Étapes de production 2012 . stp Swiss Advanced Manfuacturing Center Preparation SLM Supports Blasting Shipping 18. 10. 2017 slide 19
Étapes de production 2016 2012 . stp Preparation SLM Supports 2016 Powder - Manufact. - Certificat - Test at delivery - Storage - Handling Process parameters: Frozen Validated Approved by customer Dokumentation aller Prozessschritte Swiss Advanced Manfuacturing Center Thermal Postmachining - HIP - HT Mechanical Postmachining - EDM - Milling - Turning Blasting Shipping Surface improvments - Trovalisieren - Blasting - Electropolish - Polishing NDT-tests X-ray CT Documentation Quality inspection Test samples Tensile samples Metallographic Insp. 18. 10. 2017 slide 20
Production individuelle Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 21
Metallographic analysis & x-ray 8 mm 99. 95% Swiss Advanced Manfuacturing Center 23. 10. 2017 slide 22
Internal Lattice Structures Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 23
Adaptateurs de la technology AM Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 24
Evolutions des couts Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 25
Validierte Geometrie, validierter Prozess Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 26
Devenir sponsor du Fab. Lab au SIPBB AM is the physical branch of digitalization Swiss Advanced Manfuacturing Center 18. 10. 2017 slide 27
SWISS ADVANCED MANUFACTURING CENTER Merci pour votre visite Contact: Dr. Felix Reinert, Forschungsleiter SMAC Tel. +41 32 530 88 41 felix. reinert@sipbb. ch
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