Superintendencia de Automatizacin Codelco Norte Leonel Mundaca P

Superintendencia de Automatización Codelco Norte Leonel Mundaca P CODELCO NORTE OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO NORTE

CODELCO NORTE THE CHUQUICAMATA MINING DEPOSIT IS LOCATED ON THE SECOND REGIÓN IN CHILE, 230 KM. NORTH-EAST ANTOFAGASTA CITY, AT 2. 900 msnm OF MEDIUM ALTITUDE ITS MAIN PRODUCTION LINES ARE BASED IN : OXIDE LINES • Cathode Line TOCOPILLA SANTIAGO ARGENTINA SULFUR LINE • Copper Concentrate. • Molibden Concentrate • Copper Anode • Copper Cathode • Acid Sulfuriv 0 ANTOFAGASTA CHUQUICAMATA

CODELCO NORTE OPERATIONAL MANAGMENT SYSTEM FOR DIVISION CODELCO Part I SAP R/3 (PP-PI, QM, PM) RLINK RFCs • NT • SQL Server • SAP GUI PI API Sigmafine 200+ , Otros

1994 SITUATION CODELCO NORTE PC PC 165. 182. 90. X X Router PC Cliente Router 165. 182. 54. X X PC Cliente Router 165. 182. 88. X X 165. 182. ? . XX Information System Control System Chancado Conc. Moly Mine-Concentrator Redes de Control CTs-CPSs Refinado H. Flash Pta. Acido Smelting Secador 5 Redes de Control Redes de Refinerías Control Refinery Oxidos Oxide

PRESENT SITUATION CODELCO NORTE PC PC 165. 182. 90. X X Router Siviamca SE-PI Router PC Cliente Information Control Systems. Router 165. 182. 54. X X CO-PI 165. 182. 88. X X SE-PI Router CO-PI Red PI Computer Processes Router 165. 182. ? . XX Router SE-PI Red PI CO-PI Red PI Process Control Systems GW Chancado GW Conc. Moly Mine-Concentrator Redes de Control GW GW CTs-CPSs Refinado H. Flash Pta. Acido Smelting GW Secador 5 GW Redes de Control Redes de Refinerías Control Refinery GW Oxidos Oxides

PI-SYSTEM MINA CONCENTRADORA 50 Usuarios BACK-BONE ADMINISTRATIVA ROUTER BRIDGE F. O. CO-MOLY F. O. AU I HUB CONCENTRADORA GW-CO VAX EXPLO 3100 SE-CO HUB FILTROS CO-CO PI-REPORT GW-FILT GW-DISPACH CO-CH-2 -3 Variables más Relevantes LCN CO-CH-1º AU I • Leyes de Cabeza • Ley de Concentrado • Flujos Másicos • Concentrado entregado a Fundición • Ley y Masa de las Colas GW-CH-2 -3

PI-SYSTEM FUNDICIÓN BACK-BONE ADMINISTRATIVA 20 Usuarios ROUTER BRIDGE F. O. AU I F. O. AU I DAE HUB H-FLASH HUB CT 1 BNC HUB CT 2 -CPS HUB SEC-5 UTP GW-RM GW-LAB CO-ACI SE-PI CO-FHS GW-FHS BNC GW-ATP AUI LCN GW-CT 1 CO-CT 1 GW-CT 2 CO-CT 2 SIVIA GW-CPS CO-CPS GW-S 5 CO-S 5 GW-ELECT AMDEL Variables más Relevantes por cada unidad de Fusión(Horno Flash, CT, CPS) • Flujo de Concentrado • Ley de Ejes • Flujo de Gases • Concentración de SO 2 • % de Cu en escoria • % de Cu en el concentrado

PI-SYSTEM ÓXIDOS BACK-BONE ADMINISTRATIVA ROUTER BRIDGE F. O. AU I HUB SX CHPISOXI CO-SX-EW GW-BAILEY F. O. AU I HUB LXV AU I HUB OXIDOS GW-LXV CO-LXV GW-OXIDOS CO-OXIDOS AU I HUB RAMS GW-RAMS CO-RAMS AU I HUB MINA-SUR HUB RIPIOS GW-RIPIOS CO-RIPIOS GW-MINA SUR CO-MINA SUR AU I Variables más Relevantes DCS BAILEY SX-EW • Consumo de energía • Eficiencia Corriente • Consumo Vapor • Producción • Rechazo Catódico • Flujo de información análisis Químico HUB SBL CHPISOXI 2 GW-SBL CO-SBL

PI-SYSTEM REFINERÍAS BACK-BONE ADMINISTRATIVA ROUTER HUB REFINERÍAS CHSIIR 01 GW-BAILEY GW-MAQUINAS GW-FPO CIU (Computer Interface Unit) Variables más Relevantes • Consumo de energía • Eficiencia Corriente • Consumo Vapor • Producción • Rechazo Catódico • Flujo de información análisis Químico DCS BAILEY CO-REFINERÍA Nº 2 15 Usuarios

Applications of the Operational Integration Platform CODELCO NORTE n Present Vision Pi. Dispatch Versión 2 n Future Vision Sistema Control de Pérdidas Versión 2 On Line Balance Divisional Proyect : Evaluation & Post Evaluation Operational´s Reports & Alarms Balance Scord Card Análisis de Estabilidad de Procesos (Análisis Covarianza) PI-SYSTEM Analyses Custom Display of Control System Proyecto de Mantención SAP-RLINK Help Workshop of Operation Equipment Version 2 On Line Chemical Control de Costo Energía y Balance de Aguas Virtual Instrumentation PI-Process. Book Mail (PI Notify)

CODELCO NORTE

CODELCO NORTE

Sistema de Coordinacion Mina-Planta CODELCO NORTE

CODELCO NORTE

CODELCO NORTE OPERATIONAL MANAGMENT SYSTEM FOR DIVISIONAL BALANCE Part II

CODELCO NORTE AGENDA - PROJECT OBJECTIVES - PROJECT IMPLEMENTATION - SYSTEM STRUCTURE - ADVANCE OF THE PROJECT - FUTURE ACTIVITIES

PROJECT OBJECTIVE CODELCO NORTE - To implement the Integral Balance of the Division, and of the Productive Areas, with a tool of standard and compatible programming with the rest of the divisional systems of information - * Uniformity and dependability of the Balance Data * Flexibility in the development and implementation of each one of the balances * Internal Development Facility of the balances * Allows audits on the generation processes of the different balances

IMPLEMENTATION (Actors) CODELCO NORTE Productive Areas SIGMAFINE CONCENTRATOR SMELTING G. R. A. C. INTEGRAL BALANCE REFINERY HIDRO- S. A. E. METALLURGICAL PLANT

IMPLEMENTATION (Stages) CODELCO NORTE STAGES OF THE PROJECT : I. - Integral Balance (Present Structure of Data), Octubre-2002 II. - Integral Balance (Automated Data), Diciembre -2002 III. - Balances of Productive Areas, 2003

SYSTEM STRUCTURE CODELCO NORTE Concent. Model DB Smeting CONCENTRATOR Model DB SMELTING Integral Model PI G. R. A. C. DB DB REFINERY LIMS Hidromet. Model DB OXIDE Refinery Modelo

ADVANCE of the PROJECT (achived) CODELCO NORTE -Collection of Flow Diagrams -Identification of involved variables per area -Rising of variables -Study and Development of the Integral Model -Rising the Structure of Sigma. Fine DB -Incorporation of tolerances -Testing of models

ADVANCE OF THE PROJECT (achived) CODELCO NORTE CONCENTRADORA FUNDICION REFINERIAS OXIDOS

ADVANCE OF THE PROJECT CODELCO NORTE -Incorporation of Inventories -Load of Data (January-September) -Calculation of the Integral Balance in daily base for the year 2002 -Evaluation of results

ACTIAL ACTIVITIES CODELCO NORTE -Integral Balance Start up -Training -Automated transfer of data -Development of Balances per Areas

CODELCO NORTE VALIDATION MODEL SOURCE DATA (Chuqui Oficial) BALANCE DATA VERIFICATION BASE BALANCE RESULT MODEL VALIDATION

CODELCO NORTE

CODELCO NORTE

CODELCO NORTE