Speed and Position Encoder Solutions for the Mining

Speed and Position Encoder Solutions for the Mining Industry

Speed and Position Encoder Solutions for the Mining Industry Topics - Company introduction - Product overview - Incremental encoders - Electronic overspeed switch - Absolute encoders - Unit-One - Magnetic encoder system MAG - Fibre Optics - Drive Solutions, Mobile Systems, Power Generation, Energy Container - Summary www. huebner-giessen. com Slide 2 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Year of foundation: Employees: Sales: Direct Export: Subsidiary: International Representatives: Quality Management System: www. huebner-giessen. com 1934 95 14 M EUR 65% USA 42 world-wide DIN EN ISO 9001: 2008 Slide 3 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Business Units SENSORIK ENERGY and DRIVE SYSTEMS • Analogue, incremental and absolute encoder systems • Electrical overspeed switches • Universal encoder systems • Electronics/modules • Fibre optics systems • Magnetic encoder systems • Accessories • Couplings • Construction and services • Installation support • Special machines for battery voltage • Development, manufacturing, sales of motors and generators • Generators for wind- and water power stations • Test stands • Power generation-, energy storage- and energy management systems • Power- and control electronics • Energy. Container www. huebner-giessen. com Slide 4 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Industries Others 10% Crane 20% Metals 45% Mining 25% www. huebner-giessen. com Slide 5 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Product program of Huebner Giessen BU Sensorik Speed detection – position detection over speed monitoring – encoder solutions • Incremental encoders • Absolute encoders • Universal encoder U-ONE® • Magnetic encoder MAG • Electronic overspeed switch • DC-Tachometer • Fibre optics and electronical components • Mechanical adapters and couplings www. huebner-giessen. com Slide 6 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Incremental encoder series FG / FGH • • • Pulse rates up to 1 million Redundant version Stainless steel shaft Protection class up to IP 67 Temperature range -50°C to 100°C • HTL/TTL output • 4 – 20 m. A • Fibre Optics www. huebner-giessen. com Slide 7 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Incremental encoder series FG / FGH For machine up to 150 mm • FGH 40 • FGH 6 • FGH 8 • FGH 14 www. huebner-giessen. com Slide 8 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Incrementalencoderseries. FG FG/ /FGH Application - Conveyors (motor, gear box, pulley) - Crusher - Shovels - Bucket wheel excavators - Stacker/Reclaimer - Draglines - Car dumper - Underground mining - Drilling rigs speed feedback and slip monitoring www. huebner-giessen. com Slide 9 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Installation: China Conveyor systems Incremental encoder for measurement of: - Speed - Overspeed - Underspeed - Belt tension Degree of protection: IP 67 Encoder type FG 40 www. huebner-giessen. com Slide 10 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Installation: Canada Belt station Incremental encoder for measurement of: - Speed - Overspeed - Underspeed - Belt tension Temperature: - 50. . . + 40 °C Degree of protection: IP 66 Encoder type FG 4 K www. huebner-giessen. com Slide 11 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Installation: Germany Bucket-wheel excavator High-resolution incremental encoder with 1 Mio ppr for precise control of extremely low speeds (stone recognition) Encoder type FG 40 K www. huebner-giessen. com Slide 12 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Opencast mining Installed encoder types on shovel (excavator) Swing: encoder FGH 14 Hoist: encoder FGH 14 Propel (traction): encoder FGH 40 K www. huebner-giessen. com Crowd: encoder FGH 14 Slide 13 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Material handling Installation: India Wagon tippler for unloading of bulk material Absolute encoder with Device. Net® interface on special bearing block, incl. double coupling type HKD 5 for positioning Absolute encoder type AMN 58 www. huebner-giessen. com Slide 14 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Underground mining Installation: Germany Hoist (winder) drum Hollow shaft encoder in redundant version with attached electronic overspeed switch for speed and overspeed control Encoder assembly type FGH 6 KK with EGS 4 K www. huebner-giessen. com Slide 15 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Underground mining Installation: Germany Deflection sheave DC Tacho-generator with two incremental encoders in redundant version each (totally 4 systems) for speed and overspeed control Assembly type TDP 1, 2 + FG 4 KK www. huebner-giessen. com Slide 16 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Underground mining Installation: Germany Deflection sheave Incremental encoder in redundant version with EMI-proof fiber optic signal transmission for speed and overspeed control Encoder type FG 4 LL www. huebner-giessen. com Slide 17 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Electronic overspeed switch EGS® 40/41 EGS® 41 SIL 2 certified acc. to IEC 61508 and PLd acc. to ISO EN 13849 -1 programmable, 2 independent switches, speed range from 0, 5 rpm www. huebner-giessen. com Slide 18 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Electronic overspeed switch EGS®® 40/41 ® 41 SIL 2 certified Electronic overspeed EGS acc. to IEC switch 61508 and. EGS PLd acc. 40/41 to ISO EN 13849 -1 EGS® 41 SIL 2 certified acc. to IEC 61508 and PLd acc. to ISO EN 13849 -1 Application - Conveyors - Down-Hill conveyors - Hoist systems - Ship Loader Overspeed and underspeed monitoring www. huebner-giessen. com Slide 19 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Installation: Germany Bucket-wheel excavator Programmable electronic overspeed switch for hoist applications with high safety requirements. Installed on equipment systems in brown coal mining Electronic overspeed switch type EGS 4 K www. huebner-giessen. com Slide 20 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Installation: Germany Bucket-wheel excavator High-resolution incremental encoder with 1 Mio ppr for precise control of extremely low speeds (stone recognition) Encoder type FG 40 K www. huebner-giessen. com Slide 21 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Absolute Encoder Optional with SIL/Ple-certification Interfaces www. huebner-giessen. com Slide 22 - SSI - Profi. Bus - Can. Bus - Profi. Net - Profi. Safe - 4 – 20 m. A - others © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Absolute Encoder Application - Shovels - Draglines - Conveyor - Ship Loader Positioning www. huebner-giessen. com Slide 23 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Open-pit mining Installation: China Walking dragline Incremental encoder FG 4 K with special bearing block and absolute encoder AMP www. huebner-giessen. com Slide 24 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Universal Encoder U-ONE® One device for • Speed • Over speed • Position • Additional function www. huebner-giessen. com Slide 25 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Universal Encoder U-ONE® Decoder UO-EM-D 2 Absolute output CANBus UO-EM-AMC Switch board 2 Fiber optics Incremental output UO-EM-FG U-ONE UOM 4 L-1212 www. huebner-giessen. com Absolute output PROFIBus UO-EM-AMP Over speed 0, 63 – 4800 rpm UO-EM-EGS 4 Slide 26 Electr. Cam Limit Switch UO-EM-ERC © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Drilling Rig U-ONE System onto GE-MOTOR: Mud Pumps Temperature range -50°C up to +85°C www. huebner-giessen. com Slide 27 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Magnetic encoder system MAG for speed and position Features and advantages • For diameters up to 1300 mm • Width smaller 50 mm • No ball bearings • Customize solution • Option: split design www. huebner-giessen. com Slide 28 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry MAG function principle Scanning Head IP 66 (IP 68) Scanning Head Fixing Basic Channel 90° Channel Inverted Signals Pole Wheel Marker Pulse Motor Shaft Magnetic Track Protection www. huebner-giessen. com Slide 29 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Series MAG: integrated fiber optic transmitter www. huebner-giessen. com Slide 30 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Series MAG: new absolute encoders with different interfaces 13 up to 16 bit • SSI • Ether. CAT • Parallel • Profinet • Profibus • Device. Net All sizes from ø 50 mm up to ø 1400 mm www. huebner-giessen. com Option: split ring design Slide 31 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Series MAG: new Mini. MAG with inkremental output • ø 50. . . 100 mm • up to 2048 pulses • option: marker pulse www. huebner-giessen. com Slide 32 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Magnetic encoder system MAG Application - Conveyors (motor, gear box, pulley) - Crusher - Shovels - Bucket wheel excavators - Stacker/Reclaimer - Draglines - Car dumper - Underground mining - Drilling rigs Speed, positioning and speed monitoring www. huebner-giessen. com Slide 33 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Fiber optics components with integrated cable monitoring www. huebner-giessen. com Slide 34 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Fiber optics components Incremental encoder with integrated transmitter Fiber optics decoder with 2 output blocks HTL and/or TTL Incremental encoder with fiber optics connection Copper cable Fiber optics For all series available www. huebner-giessen. com Slide 35 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Separate Fiber Optics Components Copper cable Fiber optics transmitter for switch boards Fiber optics decoder with 2 output blocks HTL and/or TTL Copper cable Fiber optics Incremental encoder with electrical signal transmission Fiber optics transmitter protection class IP 66 www. huebner-giessen. com Slide 36 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Separate Fiber Optics Components Copper cable Fiber cable transmitter for switch boards Fiber optics cable Fiber optics decoder with 2 output blocks HTL and/or TTL Copper cable Incremental encoder with electrical signal transmission Fiber optics transmitter protection class IP 66 www. huebner-giessen. com Slide 37 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Product program Huebner Giessen Energy and Drive Systems Drive Solutions, Mobile Systems, Power Generation • • DC motors Synchronous-servo motors Generators Energy. Container www. huebner-giessen. com Slide 38 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Energy. Container® 24 k. VA • • • 20 ft. ISO container 20 k. VA diesel generator 1. 000 liters tank capacity 5 k. W wind turbine 8. 1 k. Wp photovoltaic-system 1200 Ah / 52 k. Wh battery capacity • • • overall weight about 14 t output voltage 230 / 400 V / 50 Hz high efficiency with multichannel inverter optimized energy management system www. huebner-giessen. com Slide 39 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Energy. Container® 24 k. VA Application • Remote locations • Pump stations • Monitoring • Emergency www. huebner-giessen. com Slide 40 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Speed and Position Encoder Solutions for the Mining Industry Made in Germany • Development • Construction • Production www. huebner-giessen. com Slide 41 © 2014 Johannes Huebner Gmb. H, Giessen - Germany

Frank Tscherney +49 641 / 79 69 -21 frank. tscherney@huebner-giessen. com