Southern Indiana Plastics Inc Custom Injection Molding Specialists
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Southern Indiana Plastics, Inc. Custom Injection Molding Specialists (812)280 -7474 Quality Parts. Delivered On-Time. Every Time. 1
Founded in 1999 Quality Plastics On-Time Delivery Competitive Pricing 2
SI Plastics Pricing Structure Competitive Pricing Overview 1. Competitive Press Rates 2. Reduced tooling costs utilizing both Domestic (US & Canada) and international suppliers (Taiwan & China) 3. Full program management from kickoff through PPAP approval 4. MES Software to improve quality standards 3
Available Services ● Thermoplastic Injection Molding ● Insert Molding ● Pad Printing ● Assembly ● Over Molding ● Mold Design ● Sonic Welding ● Part Separation ● Outside Services ● Automated Packaging 4
Products ● Automotive Components ● Non-clean room medical components ● Commercial Products ● Other products Current Customers 5
Quality Assurance ➔Production Part Approval (dimensional results, and gage R & R) ➔Some equipment is equipped with short shot detection. ➔Melt Flow & Moisture Analyzer ➔Chatillon Force Testing Machine ➔Micro-VU (Manual CMM) ➔PPAP (part submission warrant, appearance approval report) ➔Control Plan ➔FMEA (failure modes and effects analysis) ➔Product Flow Chart ➔Process Capability Study 6
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Maintenance ● Southern Indiana Plastics, Inc. does in-house maintenance and repairs. ● Tooling – Flash Repair, Dry Ice Cleaning, Complete Preventative Maintenance program, Tooling design, and EOA design and build. ● Fabrication of Jigs and Fixtures. ● Automation for packaging and part separation ● Welding and Pad Printing. ● We utilize local tool suppliers for specialty changes such as Engineering Changes. 8
Sales History 9
Automation ● All IMM are equipped with: �Material vacuum loaders �Granulators �Sprue Pickers �Part Chutes �Bucket Conveyors �Servo Robots �Material Mixing Unit ● These features provide a smooth, clean and efficient operation 1 0
Machinery BRAND 11 MACHINE CLAMPING FORCE TIE BAR CLEARANCE MOLD SPACE MIN/MAX INJECTION WEIGHT Zhafir VE 400 40 T 0 NS 280 mm x 320 mm 150 mm / 320 mm 1. 16 oz Niigata CN 50 A-1 55 TONS 250 mm x 310 mm 180 mm / 300 mm 3. 03 oz Haitian VE 600 60 TONS 320 mm x 370 mm 150 mm / 350 mm 1. 83 oz Toshiba EC 60 60 TONS 300 mm x 350 mm 140 mm / 300 mm 2. 00 oz Haitian MA 600 66 TONS 310 mm x 310 mm 120 mm / 330 mm 2. 80 oz Sumitomo SE 50 DU 75 TONS 310 mm x 360 mm 160 mm / 350 mm 3. 03 oz Toshiba EC 75 N-1. 5 A 75 TONS 360 mm x 375 mm 150 mm / 370 mm 2. 20 oz Niigata CN 75 E 82 TONS 250 mm x 260 mm 180 mm / 350 mm 4. 55 oz Sumitomo SE 75 DU 100 TONS 310 mm x 310 mm 160 mm / 410 mm 3. 80 oz
Machinery Cont. BRAND 12 MACHINE CLAMPING FORCE TIE BAR CLEARANCE MOLD SPACE MIN/MAX INJECTION WEIGHT Sumitomo SH 100 C 110 TONS 410 mm x 460 mm 200 mm / 410 mm 6. 70 oz Sumitomo SH 100 C 110 TONS 410 mm x 460 mm 200 mm / 410 mm 6. 70 oz Niigata CN 100 E 110 TONS 300 mm x 410 mm 200 mm / 400 mm 6. 70 oz Haitian HTFW 160 146 TONS 530 mm x 530 mm 200 mm / 550 mm 16. 00 oz Toshiba EC 160 -4 A 160 TONS 510 mm x 510 mm 140 mm / 440 mm 6. 35 oz Niigata CN 160 E 176 TONS 410 mm x 510 mm 220 mm / 450 mm 11. 90 oz Sumitomo SH 160 C 176 TONS 510 mm x 560 mm 200 mm / 500 mm 10. 50 oz Niigata NE 200 200 TONS 508 mm x 508 mm 200 mm / 500 mm 9. 09 oz Niigata NE 200 TONS 508 mm x 508 mm 200 mm / 500 mm 9. 09 oz Haitian HTFW 200 214 TONS 530 mm x 530 mm 200 mm / 550 mm 16. 00 oz Sumitomo SH 220 C 242 TONS 560 mm x 610 mm 350 mm / 670 mm 23. 80 oz Haitian MA 3200 360 TONS 680 mm x 680 mm 250 mm / 680 mm 30. 00 oz Haitian MA 3800 419 TONS 730 mm x 730 mm 728 mm / 730 mm 60. 00 oz Mitsubishi 610 MJ 672 TONS 864 mm x 864 mm 280 mm / 730 mm 60. 00 oz Van Dorn VD 1000 TONS 1118 mm x 1118 mm 305 mm / 840 mm 165. 00 oz Haitian MA 9000 1100 TONS 1080 mm x 1080 mm 450 mm / 1080 mm 118. 00 oz
Resins Asahi Kasei Plastics – Tenac Z 4520 – Acetal ( POM) Toray CM 1017 C – Nylon 6 Toray VX 10 -X-01 B 1 - ABS + PBT Techno W 250 - AES Du. Pont Zytel ST 801 HS – Nylon 6/6 Dupont Zytel 101 – Nylon 6/6 Dupont Zytel 103 FHA – Nylon 6/6 Du. Pont Zytel 70 G 33 HS 1 L – 33% Glass Filled Nylon 6/6 Dupont Zytel 80 G 14 AHS – 14% Glass Filled Nylon 6/6 Du. Pont Hytrel 5556 ( TPC-ET) Mitsubishi Engineering Plastics - Iupital F 20 -03 – Acetal ( POM) Washington Penn – 3120 – ( TPO) Ineos PDL 12 Z 0160 – PP Ticona UV 90 Z – Acetal ( POM ) 13
Resins Cont. A. Schulman – Mineral Filled PP A. Schulman – Glass Filled PP Mitsui Chemicals America- 9070 BKS -Milastomers Aqualloy 125 (FDA) – 20% PP Glass Filled Noryl (FDA) – PPE + PS (Polyphenylene Ether + Polystyrene)Cycolac – ABS Celcon M 90 – Acetal Copolymer Ryton R 4 – PPS – 40% Glass Filled (Polyphenylene Sulfide) PP 30 (Polypropylene 30 melt) Santoprene – TPE ( Thermoplastic Elastomer) Polyvin 6025 – Flexible PVC Delrin 500 P – Acetal Homopolymer Marlex 120 – Copolymer Polypropylene Lexan HF 1130 – Polycarbonate Udel – Polysulfone Radal A – Polyphenylsulfone Amodel – Polyethermide Short & Long Carbon and Glass Fiber Flame Retardants Multiple Color Concentrates 14
Exceeding Your Standards Quality On-Time Delivery Competitive Pricing Service 15
Thank You For Viewing Our Material and Learning About Our Organization If you have any questions or need a quote please call 812. 280. 7474 or email us at contact@siplastics. com http: //www. siplastics. com 16
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