Solving Typical Enterprise MES Architecture with Sepasoft Type

Solving Typical Enterprise MES Architecture with Sepasoft Type: Breakout | Track: Enterprise | Level: Intermediate

AGENDA ➔ About Us ➔ New MES Solutions ➔ Roadmap

About Us

ABOUT U S The Basics ➔ Started creating MES modules for Ignition in 2010 ➔ Healthy year-over-year growth ➔ Solutions are used in Batch, Discrete, and Continuous manufacturing environments ➔ Provides MES solutions for Automotive, Pharmaceutical, Food and Beverage, Mining, Steel Industry, among others ➔ Mixed HMI, SCADA, & MES

ABOUT US Built on ISA-95 ➔ A standard for building enterprise manufacturing solutions ➔ Developed to be applied in all industries and every type of process (batch, continuous, discrete, and repetitive) ➔ Creates a consistent terminology that provides a foundation for supplier and manufacturer communications ➔ Manufacturing Enterprise Solution Association (MESA)

New MES Solutions

NEW MES SOLUTIONS Functional Categories ➔ Ignition Perspective ➔ MQTT ➔ OEE Light ➔ Material Location ➔ Business Connector ➔ Enterprise 2. 0

IGNITION 8. 0 Perspective ➔ MES Component Upgrade ◆ Production components (targeted for 8. 0 release) ◆ Remaining components (following 8. 0 release)

MQTT and OEE Common Problems ➔ Communication to Field Devices ◆ Device protocols increase the load on the server ◆ WAN outages cause gaps in OEE data ◆ Higher network load ◆ Security ➔ On-prem Servers ◆ Backups and system maintenance ◆ Disaster recovery

MQTT and OEE MQTT Servers Edge Device PLC Machine “ 1” Edge Device PLC Machine “ 2” Edge Device PLC Machine “ 3” Edge PLC Device Machine “n” Remote Factory

MQTT and OEE MQTT DEMO

OEE Light Common Problems ➔ Reduced Requirement ◆ Scheduling is not needed ◆ Work orders are not needed ➔ Cost ◆ Pilot cost ◆ Very small facilities (limited equipment)

OEE Light Features ➔ General ◆ Lightweight (can run on Ignition Edge) ◆ Additional Factors (Limited to 5) ◆ Shift control (Tag or Ignition Schedule) ➔ Integrated Database ◆ 1 GB (depending on system resources) ◆ Backup Utility ➔ OEE and Downtime ◆ Supports multiple cells and cell groups under a single primary machine ◆ All downtime detection methods supported

OEE Light Feature Continued ➔ Analysis ◆ Live Analysis (limited to 2 per line, cell group or cell) ◆ Analysis Controller ➔ Core Components ◆ Downtime Table ◆ Timing Chart ◆ Chart components ◆ Material Management ◆ Mode and State Management ◆ Value Editor

MATERIAL LOCATION Common Problems ➔ Data Entry ◆ More scanning, selections and typing by the operator ◆ Entry errors ➔ Lost Material ◆ Moved without the system being updated ◆ Poor location granularity ➔ Accuracy ◆ Wrong product ◆ Incorrect trace results

MATERIAL LOCATION Solution ➔ Real-time Material Tracking ◆ MES Integration ➔ Efficiency ◆ Find raw material faster ◆ Auto lot detection ◆ Less operator data entry ➔ Accurate ◆ Eliminates entry errors

MATERIAL LOCATION Web Services MES Server Wiser Server Process: Chop Almonds Material: Lot 2905 A Almonds 2905 A 2: 13 AM 3: 25 AM Packaging Batch Processing Staging Warehouse Shipping

MATERIAL LOCATION LOT LOCATION DEMO

MES BUSINESS CONNECTOR Common Problems ➔ Communications ◆ Requires substantial customization and configuration ➔ Data Translation ◆ Typically scripting is used ◆ Lack of exception handling ◆ Difficult to managing data flow ➔ Required Skill Sets ◆ Knowledge of MES modules ◆ Knowledge ERP / Web Services ◆ Knowledge of Ignition / Python / SQL

MES BUSINESS CONNECTOR Features ➔ Sequence Engine ◆ BPEL - Business Process Execution Language ➔ Translation ◆ Interactive mapping UI ◆ Supports B 2 MML ➔ Connectors ◆ Existing Web Services ◆ SAP (Jco and XDocs) ◆ More in the future

MES BUSINESS CONNECTOR SAP ERP SAP Connector Other Web Services Future ? Business Connector MES Core ?

MES ENTERPRISE 2. 0 Common Problems ➔ Data Synchronization ◆ Requires substantial customization and configuration ◆ Synchronization errors ◆ WAN outages ◆ Poor performance ➔ Configuration and Management ◆ Requires MES configuration at each server ◆ Requires MES licensing to be done at each server ◆ Lack of monitoring MES system ◆ Disaster recovery is difficult ➔ Security ◆ Databases are open on VPN

MES ENTERPRISE 2. 0 What’s at Stake? ➔ Higher Cost ◆ Increased implementation labor ◆ Increased maintenance cost ➔ Higher Risks ◆ Lower reliability ◆ Higher complexity ◆ Lower security ◆ Possible failure

MES ENTERPRISE 2. 0 Features ➔ Central Configuration ◆ Equipment Hierarchy Configuration ◆ Works alongside EAM ➔ Data Synchronization ◆ Gateway to gateway communications ◆ Smart production data synchronization ◆ Efficient / Scalable ◆ Version control and logging ◆ Contention resolution ◆ Configurable production data storage ◆ Artifacts

MES ENTERPRISE 2. 0 SAP ERP Other ? Production Data Results Redundancy Backup Enterprise Analysis Site 1 Processing Backup Task Routing Analysis Site 2 Packaging Processing Machine X (OEE Light) Packaging

EARLY PREVIEW ERP Web Services MES Business Connector Enterprise Site 1 Processing Site 2 Packaging

SUMMARY Summary ➔ Support for Ignition Perspective ➔ Enhanced Plant Floor to Business System Communications ➔ More Scalability ➔ Location Tracking ➔ Enhanced Enterprise Management

Roadmap

ROADMAP Development Roadmap Batch Perspective Phase I 2019 Q 1 Q 2 Q 3 Perspective Phase II 2020 Maintenance Management

Questions? MES Account Executive Vincent Arespacochaga 800. 207. 5506 x 113 vincent. ares@sepasoft. com MES Design Consultants Business Connector MES Modules Joseph Dolivo Jason Coope, PMP 800. 207. 5506 x 600 | 916. 939. 1684 x 600 info@sepasoft. com Inductive Automation 800. 266. 7798 info@inductiveautomation. com

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