SME initiative MATERIALS AND PROCESSES TECHNICAL INFORMATION SYSTEM

SME initiative MATERIALS AND PROCESSES TECHNICAL INFORMATION SYSTEM (MAPTIS) ESTEC Noordwijk, The Netherlands May 2000 Dennis Griffin - NASA/MSFC, Materials, Processes & Manufacturing Department INC. Harry Wise - NAS, Inc. , Project Manager Kathy Baker - NAS, Inc. , Lead Data Analyst Rene’ Hitson - CSC, Inc. , Systems Administrator Linda Huber - CSC, Inc. , Programmer

SME initiative Introduction NASA/MSFC Director: Art Stephenson Engineering Directorate Director: Jim Kennedy Materials, Processes, and Manufacturing Department Manager: Dr. Ann Whitaker Computer Support Services Administrator: Rene’ Hitson INC. Project Engineering Group Leader: Dennis Griffin May 2000 MAPTIS Presentation Native American Services Project Manager: Harry Wise 2

SME initiative MAPTIS Background • Selecting M&P for Critical Applications Represents a Fundamental Element of Each NASA Enterprise • Ability to Rapidly Access and Understand Advanced Materials Properties is Crucial to Success • Takes Advantage of Lessons Learned from Past Failures and Problems to Avoid Future Recurrence • Avoids Costly Redundant and Repetitive Materials Testing • Verifies Safe and Appropriate Usage of M&P as necessary to Certify Flight Readiness • Over Past 15 Years NASA has Preserved M&P Information for Major Product Lines Within MAPTIS May 2000 MAPTIS Presentation 3

SME initiative What is MAPTIS? • Tool to Promote Safe Use of Aerospace Materials • Large Engineering Materials Selection Database • Managed by Marshall Space Flight Center (MSFC) • Data on >32, 000 Materials for Space Applications • Only Sponsored NASA-Wide Materials Database • Available Worldwide (Subject to Export Controls) • Materials Selection Data Accessible Through the Internet: http: //map 1. msfc. nasa. gov May 2000 MAPTIS Presentation 4

SME initiative Current Data Sources • NASA Test Facilities at MSFC, WSTF, GSFC, JSC, JPL • European Space Agency • Aerospace Industry • US Military • Materials Manufacturers Worldwide • Academia May 2000 MAPTIS Presentation 5

SME initiative MAPTIS Statistics • 32, 420 Materials in Database –Metals: 6, 200 (Material Codes) –Non-metals: 26, 220 (22, 000 Current Products) • 800 Active Accounts –US: 692 –Other Nations: 108 May 2000 MAPTIS Presentation 6

SME initiative Test Results Databases Statistics • 85, 834 Test Reports – Metals: 19, 112 – Non-Metals: 66, 722 • ~2000 Test Results Added per Year • 32, 420 Material Codes Assigned • ~360 Material Codes Added per Year May 2000 MAPTIS Presentation 7

SME initiative MAPTIS Components Material Selection Mechanical and Physical Properties Known NASA Materials Databases Verification & Control Structural Materials Failure Analysis Specifications & Standards Materials and Processes Technical Information System (MAPTIS) Space Station Project* *Limited Access Databases Long-Duration Experiment Facility (LDEF) May 2000 Administrative* NASA Materials Environment Data System (NMEDS) MAPTIS Presentation 8

SME initiative Mechanical and Physical Properties MAPTIS Mechanical/Physical Properties Databases Metals Non-Metals > 500, 000 Property Records May 2000 Additional Databases Acoustic Materials Atomic Oxygen Magnetic Materials High Temp. Materials Bondline Materials Nozzle Materials Ceramics MAPTIS Presentation 9

SME initiative Material Selection MAPTIS Material Selection Databases Metals (Test Results/Ratings) Non-Metals (Test Results/Ratings) Standard Commercial Parts Unavailable/Obsolete Materials Rating Definitions May 2000 MAPTIS Presentation 10

SME initiative Test Specifications • NASA-STD-6001 (formerly NHB 8060. 1, Flammability, Odor, Offgassing, Fluid Compatibility, Arc Tracking) • MSFC-SPEC-522 (Stress Corrosion Cracking) • MSFC-SPEC-250 (Corrosion) • JSC SP-R-0022/ASTM E 595 (Vacuum Outgassing/TVS) • MSFC-SPEC-1443 (VCMO) • MIL-STD-810 D (Fungus Resistance) • SSP 30233/NSTS 1700. 7/JSC SE-R-006/MSFC-STD-506 (ISS, Shuttle & NASA M&P Standards) May 2000 MAPTIS Presentation 11

SME initiative Test Data Available Through MAPTIS • • • Upward Flame Propagation Flash and Fire Point Wire Insulation Flammability Electric Overload Odor Assessment Toxic Offgassing Flammability/Electrical Overload of Vented or Sealed Containers Simulated Panel or Major Assembly Flammability Corrosion Stress Corrosion Cracking May 2000 • • • Ambient/Pressurized LOX/GOX Mechanical Impact Oxygen Pneumatic Impact Fluid Systems Compatibility Assembled Article Offgassing Promoted Combustion Arc Tracking Thermal Vacuum Stability (Vacuum Outgassing) Configuration Thermal Vacuum Stability Vacuum Condensable Material (Optical) Fungus Resistance Hydrogen Environment Effects MAPTIS Presentation 12

SME initiative Current MAPTIS Upgrades • Publication of: – MSFC-HDBK-527/JSC 09604, Rev. G, Materials Selection List for Space Hardware Systems – JSC 08962, Rev. W/ MSFC- HDBK-1674, Rev. A, Compilation of TVS Data for Nonmetallic Materials • Implement Technology Upgrade May 2000 MAPTIS Presentation 13

SME initiative Publication of MSFC-HDBK-527 G, -1674 A • • Last Published Handbook Revisions in 1988 Plan: Next Revision Last “Paper” Versions Future Updates to be Electronic Benefits: - Reduced Publishing Costs, Database Dynamics - Electronic Format Enables a Continually Updated Handbook Version - Revisions Obsolete the Day of Release May 2000 MAPTIS Presentation 14

SME initiative Implement Technology Upgrade Compaq Server Allows Searches of the Oracle Database from the World Wide Web • - Server Choice NT Operating System a State-of-the-Art Server Standard Improvement Over Existing VMS Operating System Response to Changing Technology New MAPTIS Web Search Engines Improves Efficiency of Web Site Provides User-Friendly Queries via Web May 2000 MAPTIS Presentation 15

SME initiative Future MAPTIS Enhancements CY 2000 and Beyond MAPTIS Interoperability with Design and Manufacturing Integrate with Electronic Drawing Design Drawings/Parts Lists to Allow Automatic Building of MIULs and MUA • Use Approved Materials Lists for Parts/Materials Ordering In. Stock Items or Purchasing • Download MAPTIS Information via Web Pages for Data Manipulation • Links to Other Data Bases - Vendor Product Data - Specifications and Standards - Property Data Bases - MIL-HDBK-5, -17, -23, etc. - Payload Integration May 2000 MAPTIS Presentation 16

SME initiative Future MAPTIS Enhancements CY 2000 and Beyond • Integrate MAPTIS with Other Data Bases and Intelligent Agents to Create Collaborative Materials Engineering System (CMES) • CMES will Enable an Intelligent Synthesis Environment (ISE) • Use Modern Information Technology to Intelligently Acquire Produce, Organize, and Distribute Accurate M&P Knowledge • Fuse Useful M&P Data from Existing Sources • Automate Elements of Materials and Processes Analysis • Institute Intelligent Assistant to Engineers, Designers and Managers • CMES will Identify and Select Materials for Each Application Quickly, Accurately and Cost Effectively May 2000 MAPTIS Presentation 17

SME initiative Future Plans for MAPTIS/CMES Design Engineers Materials & Structural Needs Tradeoff Analysis Materials Selection Process Decision Support Product Line Management Test Facilities and Laboratory Management Requirement & Need Definition, Project Histories, Lessons Learned Test Scheduling, Non. Redundant Testing, Test Result Data Capture Technical Reports Drawings &Images Literature Conferences & Proceedings Procedures & Standards Technology Reviews Materials Property Data Intelligent Assistant Data Fusion AMPTIAC National Materials Information System (NAMIS) Materials and Processes Technical Information System (MAPTIS) Other Data Sources Internal Structures Avionics Environmental Propulsion Product Line PM’s etc. May 2000 External MIL-HDBK-5 MIL-HDBK-17 Thiokol DB Rocketdyne DB Damage Tolerant Design Hdbk TRSX (Ames) etc. 18

SME initiative Accessing MAPTIS To Establish MAPTIS Account, Contact: Renee Hitson: (256 -544 -6972) or Rick Joiner: (256 -544 -5786) Renee Hitson@msfc. nasa. gov or Richard. H. Joiner@msfc. nasa. gov MAPTIS FAX (256 -544 -5786) For Assistance with Data Questions, Contact: Kathy Baker (256 -961 -0357) or FAX (256 -544 -5786) kathy. baker@msfc. nasa. gov Internet Access: http: //map 1. msfc. nasa. gov Modem Access: 1 -800 -320 -6272 May 2000 MAPTIS Presentation 19