Smart Feeder 2012 Training Agenda Formation Smart Feeder

Smart. Feeder 2012 Training

Agenda: Formation Smart. Feeder 2012 Présentation de l’unité et des fonctionnalités PART 1 2. Matériel Siemens , Armoire électrique PART 3 3. Applications et stratégies de contrôles PART 2 4. Feuille de configuration, exercices PART 4 1. 5. 6. 7. 8. 9. 10. Utilisation via Supervision à distance. Supervision embarquée , exercices de configuration Suivi du procédé, courbes, exportation données Alarmes Q&A Fin de la formation

PART 1: Product Features

Terminology � � � � Power Supply: electrical power either Continuous DC 24 volts or Sine wave AC 230 volts Power Supply Fuses or breakers: electrical safety devices for human personal protection, specs in Volts and Fuses or breakers Ampers (max current); fuses can be Fast, Temporized or Slow acting. Differential breaker: Current leak detector ( 30 ma ) for personal safety Differential breaker Counters: Pulsated inputs with a certain frequency I. e. water meters (< 50 hz) Counters Pulsated outputs: same as counters but for outputs signals ( Dosing pumps ) Pulsated outputs Digital I/O: on/off type of process signals ( in/out) I. e. flow switch or Bleed Valve Analog I/O: Continuous process signals varying from lower range to upper range I. e. 0 -5 Volts Cdty meter, or 4 -20 ma driven pump. � Galvanic Isolation: For analog signal it is very important the reference voltage to be isolated meaning not linked to the earth or also called floating signals. See with Plant Instrumentation. � Scada: Supervisory Control and Data Acquisition , système d’acquisition et de (télé) gestion de procédés et de données � DCS: Distributed control system: another name for a supervisory control system in a control room. Smar. Feeder 2012 can interface with most of the DCS systems. Field Bus : Fast and powerful communication path running on single cable or optical fiber and transferring data forth and back between control equipment (PROFIBUS is leading Bus). � Bus Repeater: Just like for any other electronic signal, losses due to length of cable must be � compensated by an amplifier after a certain distance. For MPI must be done > 50 meters, Profibus > 1750 m). � OPC: Object Linking and Embedding for Process control, OLE for process control

Terminology � � � � � MPI Multi Point Interface ◦ ~ PROFIBUS adapter for short distance ( not isolated) - Usage: connect for WIN CC, local connection laptop PROFIBUS : * DP : (IO connections) PLC to external module * FMS : symbolic based : for communication of symbols for DCS connections or to high level PC Separate extra software to load. * PA = EX-Bus for Ex-zone (barrier is included) Generic Com: CP card: Specialised card max. 50 cm for PLC Communication Processor External module with a lot of protocols for different Interfaces. ( Modbus, Devicenet…. )

Smart. Feeder 2012 Controller A Modular Control System The BH_Consulting Smart. Feeder 2012 modular control system is a simple, reliable, and economical system to control and verify the dosage of treatment chemicals. It is based on the well-proven Simatic Siemens platform. Total capability ranges from a single stand-alone controller with modem for remote control and patented feed mechanisms to a networked system of up to 8 controllers supervised by a workstation with Win. CC Scada running on Windows OS ( up to Win 7 32 bits). Selectable feed strategies for 8 control loops include PID, continuous ratio, set point and timed feeds on a scheduled or interval basis. Multiple Smart. Feeder controllers may be linked via a PROFIBUS communications network to a standalone or server/client Win. CC workstation. The Win. CC workstation may be used to monitor, log, trend, and interpret data, to acknowledge and check alarms, and to configure SM controllers on the network. System Benefits Optimises treatment feed rates automatically and continuously based on changing process conditions Saves manpower otherwise needed for process monitoring and feed adjustments Enhances employee health and safety by accurately feeding chemical directly from bulk storage, avoiding chemical handling Helps avoid plant downtime and emergencies through sophisticated alarm capabilities Prevents overfeed and underfeed conditions, improving plant operations, while minimising cost Offers a highly reliable system to serve standard water and process needs Uses robust Siemens Technology for improved reliability

Smart. Feeder 2012 Network Network capabilities Up to 8 Smart. Feeder 2012 controllers can be networked to a single workstation via PROFIBUS, an industrial, high-speed, two-way data communication network (RS-485) or via TCP/IP. This arrangement simplifies monitoring, and interpretation of data and alarms, and allows configuration of multiple controllers from a central location. The Win. CC workstation either embarked or PC based provides a simplified, convenient, full colour, graphical operator interface. The operator selects functions from menus and icons, using the keyboard or a mouse. The network configuration enhances capabilities related to data storage and analysis. For example, the network can store up to 100 points of summary data for one year. Moreover, it is compatible with Microsoft Excel through the Archives, Alarms & Configuration SQL Database. Inputs and Outputs: Minimum: 16 Digital inputs, 16 Digital outputs Up to 12 Analogue inputs, 8 Analogue outputs 8 full configurable control loops AS an option : Modem / TCP-IP connectable for remote control and alarms through PC The Synoptic viewer shows a diagram overview of the system per Smart. Feeder 2012. Any user can view the configuration of the system but must obtain a valid user id and pass code to make any changes to the parameter values.

Smart. Feeder 2012 Software Configuration and monitoring software The software for configuring and monitoring a Smart. Feeder 2012 will be delivered in one packet. This packet include the synoptic and commissioning tool software for the BH_Consulting Smart. Feeder 2012 , this software is build on a Siemens Win. CC HMI software platform. With the Smart. Feeder 2012 Win. CC software can you monitor the actual process treatment. It’s possible to change some of the parameters if you got the appropriate access rights. The commissioning tool is intended to configure a Smart. Feeder 2012 system. It’s recommended that only people who are aware of the soft and hardware capabilities of the Smart. Feeder 2012 use this tool. It is also possible to establish a remote communication with the Smart. Feeder 2012 through a Web navigator package software ( option). This packet offers you the possibility to monitor or even configure a Smart. Feeder 2012 trough a TCP/IP connection or via standard modem line. In last case, the Smart. Feeder 2012 you want to reach has to be wired to a modem line.

Single Station Layout Smart. Feeder Light Panel Smart. Feeder Light Laptop Smart. Feeder Touch Panel

Multi Stations (8) Layout 1 Une Station de supervision portable connectée durant la mise en service et la visualisation du process des 8 contrôleurs Light ou Light panels locaux 1750 Mêtres

Multi Stations (8) Layout 1 Une Station de supervision Fixe ( existante ) connectée en continu sur le réseau des 8 contrôleurs Light ou light panels locaux. 1750 Mêtres **Alarmes et Contrôle à distance §Web server §Team Viewer §** options

Multi Stations (8) Layout 2 Un Smart. Feeder 2012 Touch Panel ( existante ) supervise le réseau des 8 contrôleurs Light locaux. 1750 Mêtres **Alarmes et Contrôle à distance §Web server §Team Viewer §** options

Variations du Smart. Feeder � Smart. Feeder 2012 Touch Panel: ◦ ◦ ◦ ◦ 8 boucles de contrôle par armoire 16 entrées analogiques 4 -20 ma ( isolées) 8 sorties analogiques 4 -20 ma ( isolées) 16/16 ES digitales 24 VDC in isolées / 24 VDC out 0. 5 A. Profibus DP intégré, Modbus série , et DCS communication ready Ecran tactile 19” intégré avec supervision ( peut superviser et configurer 8 armoires) PC industriel embarqué XP, DVD, USB, Ethernet ◦ � Smart. Feeder Light Local Panel ◦ ◦ ◦ ◦ 8 boucles de contrôle 8 entrées analogiques 4 -20 ma ( isolées) 4 sorties analogiques 4 -20 ma ( isolées) 16/16 ES digitales 24 VDC in isolées / 24 VDC out 0. 5 A. Profibus DP intégré Écran opérateur tactile 12” encastré pour visualisation et chang’t consigne ( 4 boucles) Configuration via laptop ( logiciel fourni) � Smart. Feeder Light Laptop ◦ Idem sans écran intégré

Smart. Feeder 2011 Touch Panel Technical specifications ◦ Control 8 loops ◦ Inputs 16 Analog ( isolated ) 16 digital ◦ Outputs 8 analog ( isolated) 16 digital 24 VDC 0. 5 A ◦ Touch PC Panel 19” Touch Remote access Web server DCS interfaces….

Smart. Feeder 2011 Light Panel Technical specifications ◦ Control 8 loops ◦ Inputs 8 Analog ( isolated ) 16 digital 24 VDC ◦ Outputs 4 analog 16 digital 24 VDC 0. 5 A ◦ Operator Panel 12” Touch 4 loops viewing Local setpoints changes

Smart. Feeder 2011 LIght Technical specifications ◦ Control 8 loops ◦ Inputs 8 Analog ( isolated ) 16 digital 24 VDC ◦ Outputs 4 analog 16 digital 24 VDC 0. 5 A ◦ MMI External user laptop Free License ( 1 hour) Scada Run time

Supervision based on Win. CC Platform ◦ Win. CC � Wide range of applications: from simple applications to complex multi-user applications � Open for individual solutions � Support from configuration wizards � Rapid configuration thanks to object libraries � Easy data exchange with standard applications (OLE, OPC, ODBC, Active. X, SQL) � Powerful functions: Graphics editor, message system, report generation system, process data display and archiving

DCS Connectivity SIMATIC S 5 SIMATIC S 7 SIPART SIMATIC 505 Win. CC Drivers to ABB Controllers Mitsubishi GE-Automation Omron Schneider Modicon Instabus OPC - Server/Client Vipa Controllers

Win AC PLC Platform � n n n n Win AC PLC platform Runs on PC platform ( XP, 7. . ) Much faster cycle time than S 7 family <0. 1 ms for 1024 binary instructions Unlimited user memory I/O expansion up to 24 S 7 -300 I/Omodules compatible with S 7 family Multipoint interface (MPI) PROFINET master or slave interface TCP-IP Built-in, USB, DVD etc. . .

Touch Panel PC industrial IP 677 C: � � � � � � � Panel mounting device, box Processor Intel® Core™ i 7 -610 E mobile processor 2. 53 GHz, 4 MB second-level cache, 2 cores / 4 threads, hyperthreading, turboboost and virtualization, AMT Chipset: Mobile Intel® QM 57 Express Chipset Main memory: 1 GB SDRAM (DDR 3) Main memory: Expandable up to 4 GB SDRAM (DDR 3) Slots for add-ons 1 x PCI 290 mm long and 1 x PCI 185 mm long 1 x PCI 290 mm long and 1 x PCI Express x 16 185 mm long Graphics: Intel® HD graphics controller, chip set integrated 2 -D and 3 -D engine, Dynamic Video Memory Technology Maximum resolution: 2038 x 1536 at 75 Hz / 16 -bit color depth LCD via DVI-I: 1600 x 1200 at 60 Hz / 32 -bit color depth Power supply: 100 - 240 VAC, 190 W; wide range Power supply: Drives and storage media Mass storage 1 x 3. 5" hard disk or DVD drive, Flash memory, Slot for Compact Flash card Interfaces Ethernet: 2 x 10/1000 Mbps (RJ 45) PROFIBUS/MPI/PROFINET 10/100 Mbps (CP 1616 onboard) External: 4 x USB 2. 0 high current Internal: 1 x USB 2. 0 high current + 1 x USB 2. 0 low current on a 10 -pin male connector, 1 x USB 2. 0 low Front panel port: 1 x USB 1. 1, 1 x USB 2. 0, COM: Serial V. 24 port COM

Profibus IO Connectivity PROFIBUS Connectivity � � � � � AEG Schneider Automation (PLC Modicon A 120 and A 250) Robert Bosch Crouzet Automatismes FESTO (Valve Terminal with Simatic integrated) Kloechner Moeller Mannesmann Rex. Roth Matsushita Automation Controls Rexroth Mecman Mitsubishi Electric Europe Omron Electronics PEP Modular Computers Philips Industrial Automation SAIA-Burgess Electronics BURKERT Grundfoss, Prominent. . . SST (making interfaces for Allen Bradley and GE-FANUC). . .

Win. CC Scada Platform � All in one � Simplicity Communication Diagnostics Safety Security Ruggedness � � �

◦ Flexibility, expandibility via optional modules § � � � � Win. CC/Server – for expanding a single-user solution into a powerful (distributed) client/server system with up to 12 redundant Win. CC servers and 32 clients. Win. CC/Central Archive Server (CAS) – for setting up scalable, central, optionally redundant process data archiving withup to 120, 000 archive tags based on the Microsoft SQL Server. Win. CC/Web. Navigator – provides the capability of operating and monitoring the plant via the Internet/intranet with the aid of Microsoft Internet Explorer or the supplied Win. CC Web Viewer without having to make changes to the Win. CC project. Thin client solutions allow the use of PCs and even rugged onsite devices and mobile PDAs under Windows CE. ( Not yet Iapps. ) Win. CC/Tele. Control – flexibly integrates remote terminal units equipped with SIMATIC automation components into the central process visualization system of the overall plant via a WAN (Wide Area Network). Win. CC/Data. Monitor – for displaying, analyzing, evaluating and distributing current process states and historical data (measured values, messages, user data) from the process database. Win. CC/Downtime. Monitor – can detect and analyze downtimes in machine-oriented or line-oriented production facilities & produce Key Performance Indicators (KPIs). Fault analyses provide information Win. CC/Connectivity. Pack – allows other applications to access the Win. CC archives via OPC HDA or Win. CC OLEDB, or to current values via OPC XML and forwards pending or historical messages via OPC (historical) A&E to higher-level systems Win. CC/Industrial. Data. Bridge – supports the connection to external databases, office applications and IT systems via Win. CC OLE-DB and OPC DA by means of a parameterizable standard software

�Connectivity, Openness (OA) q. Serial protocols: RK 512 / Serial protocols 3964 R, . . . q Ethernet: S 7, Modbus TCP (Open Modbus), Ethernet IP (AB), . . . q Telecontrol systems: SINAUT, SSI, IEC 60870 -5101, IEC 60870 -5 -104, DNP 3, . . . q Multivendor interfaces: OPC UA, BACnet, . . .

Smart. Feeder 2012

Smart. Feeder 2012

Exemple de Circuit refroidissement

Smart. Feeder 2012 KPI’s

NEC Europe: Siemens C 7 -633

NEC Europe: Siemens C 7 -633

�First Level ◦ Second Level �Third Level ◦ Fourth Level �Fifth Level Testing The Slide

�Lakjsdhflla ◦ ; lkjasdf; lkjd �‘j; kjdsaf’; lkjasd ◦ ja; lkjds; l �l; lkjaka; lk TEST SLIDE