Slide 1 of 21 Supplier Auditing Remote Auditing

  • Slides: 21
Download presentation
Slide 1 of 21 Supplier Auditing & Remote Auditing Robert Packard, President www. Medical.

Slide 1 of 21 Supplier Auditing & Remote Auditing Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 2 of 21 Purpose of Supplier Audits • Qualify a New Supplier •

Slide 2 of 21 Purpose of Supplier Audits • Qualify a New Supplier • On-going Evaluation of a Supplier • CAPA or Complaint Investigation Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 3 of 21 Can I justify fewer supplier audits? Robert Packard, President www.

Slide 3 of 21 Can I justify fewer supplier audits? Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 4 of 21 Can you justify more supplier audits? Robert Packard, President www.

Slide 4 of 21 Can you justify more supplier audits? Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 5 of 21 Costs of Poor Quality (COPQ) Robert Packard, President www. Medical.

Slide 5 of 21 Costs of Poor Quality (COPQ) Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 6 of 21 Auditing 100% of your critical suppliers may seem impossible due

Slide 6 of 21 Auditing 100% of your critical suppliers may seem impossible due to limited resources, but have you ever seen a cost/benefit analysis? Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 7 of 21 4 Most Common Auditing Methods 1. Element Approach 2. Procedural

Slide 7 of 21 4 Most Common Auditing Methods 1. Element Approach 2. Procedural Approach 3. Product Approach 4. Process Approach Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 8 of 21 Prioritizing Supplier Audits • FDA Approach • Risk-based Approach •

Slide 8 of 21 Prioritizing Supplier Audits • FDA Approach • Risk-based Approach • Logistical Approach • Strategic Approach Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 9 of 21 Risk-Based Approach http: //bit. ly/Audit-Recommendations • Critical Subcontractors – Finished

Slide 9 of 21 Risk-Based Approach http: //bit. ly/Audit-Recommendations • Critical Subcontractors – Finished Device Manufacturers – Contract Sterilizers – Contract Labeling & Packaging • Crucial Components Suppliers Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 10 of 21 Strategic Selection of Auditors Select Auditors with Technical Expertise Training

Slide 10 of 21 Strategic Selection of Auditors Select Auditors with Technical Expertise Training Opportunities for New Auditors Gathering Technical Information Discussion of Design Changes / Process Changes • Use the Adjacent Link Auditing Approach • • http: //bit. ly/Adjacent. Link. Auditing Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 11 of 21 Use Supplier Audit Template • Focus on Production & Process

Slide 11 of 21 Use Supplier Audit Template • Focus on Production & Process Controls – Shipping – Final Inspection – Manufacturing – In-Process Inspection – Labeling – Warehouse – Incoming Inspection – Purchasing Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 12 of 21 Supplier Audit Agenda Robert Packard, President www. Medical. Device. Academy.

Slide 12 of 21 Supplier Audit Agenda Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 13 of 21 Auditing SCAR Closure http: //www. medicaldeviceacademy. com/supplier-auditing-tool-kit Robert Packard, President

Slide 13 of 21 Auditing SCAR Closure http: //www. medicaldeviceacademy. com/supplier-auditing-tool-kit Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 14 of 21 Remote Auditing http: //medicaldeviceacademy. com/4 -ways-make-best-use-remote-audits/ “Any time you can

Slide 14 of 21 Remote Auditing http: //medicaldeviceacademy. com/4 -ways-make-best-use-remote-audits/ “Any time you can audit in a conference room, you could probably do the audit remotely. ” Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 15 of 21 When NOT to Audit Remotely • Onsite visits facilitate the

Slide 15 of 21 When NOT to Audit Remotely • Onsite visits facilitate the building of suppliercustomer relationships. • Touring facilities and watching demonstration of processes improves understanding of a supplier’s processes better than reading documents and records can. • Cleanliness and capabilities of suppliers are best evaluated onsite, where camera angles can be used to crop out important details • Sometimes suppliers misrepresent their capabilities by showing photographs on their website of other companies. Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 16 of 21 What Areas Can You Audit Remotely? Robert Packard, President www.

Slide 16 of 21 What Areas Can You Audit Remotely? Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 17 of 21 Examples of Remote Audits • • • CAPA & SCARs

Slide 17 of 21 Examples of Remote Audits • • • CAPA & SCARs Management Review Internal Auditing Supplier Controls Complaint Handling Adverse Event Reporting Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 18 of 21 Other Remote Audits… • Re-Audits (i. e. , SCAR follow-up)

Slide 18 of 21 Other Remote Audits… • Re-Audits (i. e. , SCAR follow-up) • When a critical team member can’t travel or is only needed for a short duration • To address issues of confidentiality when competitor product is also made at supplier. • Pre-cursor to a “for cause” audit / investigation • Participation in opening / closing meetings Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 19 of 21 Allocation of Resources Robert Packard, President www. Medical. Device. Academy.

Slide 19 of 21 Allocation of Resources Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 20 of 21 Q&A rob@13485 cert. com Robert Packard, President www. Medical. Device.

Slide 20 of 21 Q&A rob@13485 cert. com Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com

Slide 21 of 21 Need a quotation for a supplier audit? rob 13485 rob@13485

Slide 21 of 21 Need a quotation for a supplier audit? rob 13485 rob@13485 cert. com Rob Packard +1. 802. 281. 4381 Robert Packard, President www. Medical. Device. Academy. com rob@13485 cert. com