SLC Update Bhupesh Das Product Manager ACIG RA

SLC Update Bhupesh Das Product Manager, ACIG RA Confidential

Features n Modular Hardware Style n Extensive I/O Offering n Comprehensive Processor Functionality n Programming Options n Network Communications RA Confidential 1

Modular System - Features n n Maximum flexibility for complex applications Choose from: n 4 chassis n 7 power supplies n 5 processor groups n Discrete & Analog I/O n Specialty cards n n Add to or upgrade system as needed Certifications include UL, CSA/CUL, CE, Class I, Div 2, Marine, C-tick RA Confidential 2

SLC Modular Chassis 4 Chassis Sizes to Choose From. . . OUTPUT OUTPUT 4 8 12 0 4 8 12 0 4 8 12 0 4 1 5 9 13 1 5 9 13 1 5 9 13 1 5 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 15 3 7 11 15 7 11 TRIAC 7 11 11 15 3 TRIAC 7 11 3 15 OUTPUT TRIAC 8 12 0 4 8 12 0 4 8 12 5 9 13 1 5 9 13 1 5 9 13 6 10 14 2 6 10 14 2 6 10 14 15 3 15 3 TRIAC 7 11 TRIAC 7 11 3 15 7 11 TRIAC 3 15 7 11 8 12 9 13 10 14 TRIAC OUTPUT 4 2 11 11 10 -Slot Chassis 1 7 7 1746 -A 10 0 11 OUTPUT 0 13 10 4 -Slot Chassis 7 OUTPUT 12 9 6 1746 -A 4 3 OUTPUT 8 5 2 TRIAC OUTPUT 4 1 3 OUTPUT 0 TRIAC 7 11 15 OUTPUT 0 4 8 12 0 4 1 8 12 5 9 13 1 5 9 13 2 6 10 14 2 6 3 10 14 7 11 15 3 7 11 15 TRIAC OUTPUT OUTPUT OUTPUT 0 4 8 12 0 4 8 12 0 4 8 12 1 5 9 13 1 5 9 13 1 5 9 13 2 6 10 14 2 6 10 14 2 6 10 14 3 7 11 15 3 7 11 15 3 7 11 15 TRIAC TRIAC 1746 -A 13 1746 -A 7 13 -Slot Chassis 7 -Slot Chassis RA Confidential 3 Chasis 2 TRIAC 0 4 1 5 2 6 3 7 11 15 TRIAC 8 12 9 13 10 14

Local I/O Expansion n Multiple chassis sizes for efficient and economical layout: 4, 7, 10 and 13 slot n n Can connect chassis together with interconnect cables (6, 36 & 50 inch) to form a larger system. n Maximum configuration of 3 chassis (30 slots) provides expansion opportunities. ADAPTER COMMFAULT STATUS OUTPUT 0 4 1 5 2 6 3 7 11 TRIAC OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC Chassis 1 OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC Chassis 2 RA Confidential 4 OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 15 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC Chassis 3 8 12 9 13 10 14

Modular System - Power Supplies Choice of 7 power supply sizes - each provides different amounts of power to chassis backplane n n n n Input voltage of 120/240 VAC for P 1, P 2, P 4 Input voltage of 24 VDC for P 3 Input voltage of 125 VDC for P 5 Input voltage of 48 VDC for P 6 Input voltage of 12/24 VDC (isolated) for P 7 P 1, P 2, P 4, P 5 + P 6 supplies have 24 VDC user power terminals to power external I/O devices Power supply easily mounts on left side of rack and does not consume slot space Each Rack requires a Power Supply!!!! RA Confidential 5

SLC-500 I/O Features n Broad range of discrete I/O modules n n n n n 24/120/240 Vac inputs, 12/24/48/125 Vdc inputs, relay contact, solid state outputs Fast DC inputs High current (2 amp) relay contact or solid state outputs Short circuit protection with fusing and electronic protection Isolated input modules available from Spectrum Controls 4 pt. , 8 pt. , 16 pt. , 32 pt. , and combo I/O modules available All 16 -point modules have color-coded removable terminal blocks All modules compatible with 5/02 or higher modular systems RA Confidential 6 Most modules compatible with ASB Remote I/O

32 Point Wiring Options OUTPUT 0 4 8 12 16 20 24 28 1 5 9 2 6 10 14 18 22 26 30 3 7 11 15 19 23 27 31 13 17 21 25 29 Option 1: 1746 -N 3 40 Pin Terminal Included with 32 Pt. Module and Customer Supplied Cable Female Pins for User Wiring (45 Included with Module) DC SOURCE User Selected 40 Conductor Cable Keyed 40 Pin, MIL-C-83503 Female Type Header (One Included with Module) Note: The Female header and 45 pins included with the module are what is included with an 1746 -N 3 connector kit 32 Point I/O Module with Door Removed RA Confidential 7 User Selected Terminal Block

32 Point Wiring Options OUTPUT 0 4 8 Option 2: 1492 Prewired Cable and 1492 -IFM 40 F Terminal Block 12 16 20 24 28 1 5 9 2 6 10 14 18 22 26 30 3 7 11 15 19 23 27 31 13 17 21 25 29 Keyed Female Header Keyed Male Header Keyed Female Header DC SOURCE 1492 Prewired Interconnect Cable 32 Point I/O Module with Door Removed Keyed Male Header RA Confidential 8 1492 - IFM 40 F Terminal Block (DIN Rail Mountable)

SLC-500 I/O - Analog n Analog input modules n 4 and 8 channel differential input modules feature inputs individually selectable for voltage or current n 16 channel single-ended input module available n 16 bit converter for high resolution n Range: +/- 10 VDC or +/- 20 m. A n Removable terminal blocks RA Confidential 9

SLC-500 I/O - Analog n Analog output module n 4 output channels n Current or voltage outputs available (NO 4 I or NO 4 V) n 14 bit converter for high resolution n Voltage output range : +/- 10 VDC n Current output range : 0 -21 m. A n Removable terminal blocks RA Confidential 10

SLC-500 I/O - Analog n Analog combination I/O modules n 2 input channels and 2 output channels in a single module n Inputs individually selectable for voltage or current n Permits up to 2 separate input sources n Current or voltage outputs available (NIO 4 I or NIO 4 V) RA Confidential 11 n Removable terminal blocks

SLC-500 I/O - Isolated Analog • Isolated Analog thru Spectrum Controls – 2 input modules and 2 output modules – Inputs individually selectable for voltage or current – Current and voltage outputs available all in one module – 16 bit resolution for high accuracy – Removable terminal blocks – (425) 746 -9481 RA Confidential 12

SLC Specialty I/O Thermocouple/m. V Module Isolated Thermocouple Module RTD/ Resistance Input Module One Channel High Speed Counter Multi-Channel High Speed Counter Basic Module Basic Turbo Module IMC 110 Servo Control Module SLC Servo Control Module Stepper Control Open-Loop Velocity Control Synchronized Axis Module Barrel Temperature Module Blow Molding Module Confidential And RAMore!!! 13 1746 -NT 4 (J, K, T, E, R, S, B, N) 1746 -NT 8 (J, K, T, E, R, S, B, N) 1746 -INT 4 (J, K, T, E, R, S, B, N, C, D) 1746 -NR 4 1746 -NR 8 1746 -HSCE (50 KHz) 1746 -HSCE 2 (250 KHz-1. 0 MHz) 1746 -BAS-T 1746 -HSRV 1746 -HSTP 1 1746 -QV 1746 -QS 1746 -BTM 1746 -BLM

SLC Specialty Communications Remote I/O (RIO) Adapter Remote I/O (RIO) Scanner Direct Communications Module Backup Scanner Module 1747 -ASB 1747 -SN 1747 -DCM 1747 -BSN DH 485/RS 232 C Interface 1747 -KE Device. Net Scanner Card 1747 -SDN Control. Net Scanner Module Control. Net Adapter Module Control. Net Messaging Module 1747 -SCNR 1747 -ACN 15 1747 -ACNR 15 1747 -KFC 15 Confidential And RAMore!!! 14

SLC 500 Modular Processors FEATURE SLC-5/01 SLC-5/02 Catalog Memory Words 1747 -L 511 1747 -L 514 1747 -L 524 SLC-5/03 SLC-5/04 1747 -L 532 1747 -L 541 1747 -L 542 1747 -L 543 SLC-5/05 1747 -L 551 1747 -L 552 1747 -L 553 1 K / 4 K 4 K 8 K or 16 K, 32 K or 64 K I/O: Local & Remote 3, 840 4, 096 NA I&O I&O Typ. Scan Bit Exec. 8 ms/K 4. 8 ms/K 1 ms/K 0. 9 ms/K 2. 4 us 0. 44 us 0. 37 us Comms DH 485 DH+ ENET slave master RS 232 RA Confidential All Processors UL, CSA/CUL, 15 Class 1 Div 2, CE Marked, Marine Certif’s 4 us

Instruction Set Bit Instructions XIC, XIO, OTE, OTL, OTU, OSR Timer/Counter Instructions TON, TOF, RTO, CTU CTD, HSC, RES, TDF, RHC Comparison Instructions EQU, NEQ, LES, LEQ, GRT, GEQ, MEQ, LIM, FBC, DDT Data Handling Instructions TOD, FRD, DEG, RAD, DCD, ENC, COP, FLL, MOV, MVM, BTR, BTW I/O Interrupt Instructions IIM, IOM, IIE, IID, RPI, REF, STD, STE, STS, INT RA Confidential 16

Instruction Set Math Instructions ADD, SUB, MUL, DIV, DDV, ABS CLR, SCL, TOD, FRD, DCD, SQR, Math Computation CPT Trigonometric Instructions SIN, COS, TAN, ASN, ACS, ATN PID Instruction PID I/O Scaling Instruction SCP (Scale with Parameters) Ramp Instruction RMP Exponential Instructions LN, LOG, XPY RA Confidential 17

Instruction Set Program Flow Control JMP, LBL, JSR, SBR, RET, MCR, TND, SUS, IIM, IOM Bit Shift, FIFO, Lifo Instr. BSL, BSR, FFL, FFU, LFL, LFU Low & High Byte Swap SWP Sequencer Instructions SQQ, SQC, SQL Logic Instructions AND, OR, XOR, NOT, NEG Copy & File Instructions COP, FLL RA Confidential 18

Instruction Set Communication Instructions MSG, SVC, BTR, BTW ASCII Instructions ABL, ACB, ACI, ACL, ACN, AEX, AHL, AIC, ARD, ARL, ASC, ASR, AWA, AWT RA Confidential 19

RSLogix 500 Programming Software n n n Software capable of programming all SLC 500 and Micrologix processors Enter, edit, and monitor programs using computers running Windows 2000/XP operating systems. Local language support - English, French, German, Italian, Spanish, and Portuguese RA Confidential 20

When do I sell SLC 500 vs. PLC-5 vs. Logix? If Customer n Is happy with SLC 500 / PLC-5 Then • Sell SLC / PLC! Reinforce its viability / longevity • Educate & update about Logix • Help customer determine if/when to migrate to Logix n n Has extensive usage of SLC or PLC AND n is shopping because of budget or competitive pressure Focus on new functionality of SLC / PLC to try and maintain account n. Consider appropriate RA alternatives n SLC 500 -> Micro. Logix or Compact. Logix n PLC-5 -> SLC 500 or Control. Logix n n. Educate customer on total switching costs, and other changes (e. g. RIO → D, C, E) n n Is looking for new technology, reducing costs, changing RA Confidential n Sell engineering procedures 21 Needs integrated motion, process Logix Architecture!

Latest SLC-500 Developments Table of Contents n SLC 500 Firmware Enhancements (FRN-5, FRN-6) n n n Slides 5 -11 Number of Ethernet connections increased from 16 to 24 for 32 k and 64 k processors for 5/05 Pass-Thru Enhancements for 5/04 and 5/05 COMs enhancements for 5/03, 5/04, 5/05 New channel 0 DF 1 Radio Modem driver 5/05 Ethernet web server enhancements. 1747 -UIC USB to DH-485 Interface Converter RA Confidential 22 Slides 12 -14

Latest SLC-500 Developments Table of Contents (contnued) FY 2000 -FY 2002 Developments n n n n SLC Instruction Set Firmware Enhancements (FRN-3) 1747 -PSD Program Storage Device 1746 -SIM I/O Simulator Module 1746 -HSCE 2 Multi-Channel High Speed Counter 1746 -NT 8 Eight Channel Thermocouple module 1746 -NR 8 Eight Channel RTD/Resistance Input Module RA Confidential 1746 -NI 16 I/V 16 Channel Analog Input Modules 23

Latest SLC-500 Developments Table of Contents (contnued) n n 1746 -BAS-T Basic Turbo Module SLC Control. Net Modules n n 1747 -SCNR Control. Net Scanner Module 1747 -ACN 15 Control. Net Adapter Module 1747 -ACNR 15 Control. Net Adapter; Redundant 1747 -KFC 15 Control. Net Messaging Module RA Confidential 24

SLC 5/03, 5/04, 5/05 Product Update New channel 0 DF 1 Radio Modem driver n n allows setting up peer-topeer radio modem network using Encompass Partner radio modems like DF 1 full-duplex, any node can initiate a MSG instruction at any time to any other node like DF 1 half-duplex, a node only accepts a packet with its own address as the destination RA Confidential 25 the intelligent radio

SLC 5/03, 5/04, 5/05 Product Update n 5/05 Ethernet web server enhancements: Data Table Monitoring (similar to PLC-5 E) n User Web Pages (similar to PLC-5 E) n RA Confidential 26

SLC 5/03, 5/04, 5/05 Product Update SLC 5/05 Home Page Screen RA Confidential 27

SLC 5/03, 5/04, 5/05 Product Update-2003 FRN-6 Firmware Enhancements (Shipping Now!) SLC 5/05 sample screen of data monitoring table RA Confidential 28

USB to DH-485 Interface Converter Cat. No. 1747 -UIC n Allows direct connection between computer USB port and DH-485 ports (RJ-45 connector or RS-232 DB 9) of SLC 500 controllers, Micro. Logix controllers, Panel. View terminals, and 1747 -AIC, 1761 -NET-AIC isolators n Provides embedded DH-485 driver compatible with the existing RSLinx DF 1 Full. Duplex driver n Eliminates need for PIC/AIC+ RA Confidential DH-485 driver to be installed 29

1747 -PSD Cable Connections SLC 500 Program Storage Device: n n Handheld device to upload, download, and store programs for SLC-5/03, 5/04, -5/05 and Micro. Logix 1000/1200/1500 processors Applications n n End Users backing up programs without need for software or hardware OEMs shipping PLC program updates to end users RA Confidential

What’s Next? RA Confidential

1746 -SIM I/O Simulator Available Now!!! n n Generates program inputs for convenient program simulation Simple installation using RTB type connector Compatible with SLC 16 point 24 V dc sourcing or sinking modules Wiring instructions printed on the unit - always available RA Confidential 32

1746 -HSCE 2 Features Multi-Channel High Speed Counter n Reduces system cost and chassis/panel size n Input Flexibility & Compatibility n 2 quadrature or 4 pulse train inputs n differential line driver n single-ended source/sink signals n 5 VDC, 12 VDC, 24 VDC n Compatible with all SLC-500 processors and remote racks using RA Confidential 33 1747 -ASB, ACN 15, ACNR 15 adapters

1746 -NT 8 Features Eight Channel Thermocouple Input Module n Compatible with all SLC-500 processors and remote racks using 1747 -ASB, ACN 15, ACNR 15 adapters n 8 Differential input channels n Individually Configurable n Multiplexed n Compatible with. . . n J, K, T, E, R, S, B & N thermocouples n ± 50 m. V, and ± 100 m. V RA Confidential 34

8 Channel RTD/Resistance Input Module 1746 -NR 8 Key Features • • • 8 Differential input channels – Individually Configurable – Multiplexed Compatible with. . . – All SLC-500 processors plus remote racks using 1747 -ASB, ACN 15, ACNR 15 – When used with Fixed, 5/01, 5/02, & ASB has limited functionality (8 in/8 out) Compatible with 2 and 3 wire RTDs and resistance inputs – platinum (385, 3916), nickel (618, 672), copper (426), nickel-iron (518) – resistance-150, 500, 1000, 3000 ohm RA Confidential 35

1746 -NI 16 I, NI 16 V Features 16 Channel Analog Input Modules n 16 Channels, 2 Commons n single ended wiring only n Individually Configurable, Multiplexed n Two Modules (current and voltage) n NI 16 I: +/-20, 0 -20, 4 -20, 0 -1 m. A n NI 16 V: +/-10, 0 -5, 1 -5 VDC n Compatible with all SLC-500 processors and remote racks using 1747 -ASB, ACN 15, ACNR 15 adapters RA Confidential 36

1747 -BSN Features n n Used in complimentary pairs for redundant processor systems Backs up one DH+ or RIO network, and one RS-232/485 network for each complimentary pair of modules Provides full functionality Remote I/O scanner Can transfer retentive data to backup processor through complimentary BSN RA Confidential 37

1747 -BSN Features • 2 Mb/sec High Speed Serial Link - Data transferred between primary & secondary CPUs - Control transfer within 50 msec - Output held in last state during switchover • Same functionality as the 1747 -SN plus backup features High Speed Serial Link - 2 Mb (Beldon 9463) SCANNER COMMFAULT SLC 5/04 CPU RUN FORCE FLT DH 485 BATT RS 232 RUN REM P R O G SN RIO 1747 -ASB ADAPTER COMM FAULT STATUS OUTPUT 0 4 8 12 1 5 9 13 2 6 10 14 3 7 11 15 TRIAC SN 1747 -BSN RIO SCANNER COMMFAULT OUTPUT 0 4 8 12 1 5 9 13 2 6 10 14 3 7 11 15 TRIAC OUTPUT 0 1 4 8 12 5 9 13 2 6 10 14 3 7 11 15 TRIAC RA Confidential 38

1746 -Bas-T High Speed Basic Module Key Features • Enhanced Performance – 4 times faster than 1746 -BAS • Identical hardware features as 1746 BAS – 24 K bytes of battery-backed RAM with optional 8 K and 32 K memory modules – Two isolated serial ports compatible with RS-232/423, RS 422, RS-485 – One RJ-45 port (DH-485) – Multiple LEDs for diagnostic RA Confidential 39 feedback BAS-T

1747 Control. Net Product Line n The 1747 -SCNR is a scanner module that resides in a local SLC chassis to provide a scheduled Control. Net connection. n n The 1747 -ACN(R)15 is an I/O adapter module that resides in a remote SLC chassis to provide Control. Net connectivity for its I/O. The 1747 -KFC 15 is an interface module that resides in a local SLC chassis to provide an unscheduled Control. Net connection. RA Confidential 40

1747 -SCNR Overview n The SCNR module is a scanner module that resides in a local SLC chassis to provide a scheduled connection to a Control. Net network. n It can be used with 5/02, 5/03, 5/04, 5/05 SLC processors. n What the scanner module does: n Acts as an interface between Control. Net devices and the SLC processor. n Reads inputs from Control. Net devices n Writes outputs to Control. Net devices n Send configuration parameters to devices on the network RA Confidential 41 SCNR

1747 -SCNR Benefits n Performance/Flexibility n The ability to put multiple SCNR modules in a local SLC chassis allowing one processor to run multiple networks in a single chassis. n The producer/consumer model increases network bandwidth with features such as change-of-state and cyclic communication support. n The module has 64 connections to handle scheduled messaging (I/O connections). RA Confidential 42

1747 -ACN(R)15 Overview n The ACN(R)15 module is an I/O adapter module that resides in a remote SLC chassis to provide a scheduled connection for its I/O on a Control. Net network. n Placed in the left most slot in the SLC chassis. n What the adapter does: n Acts as an interface between Control. Net and the 1746 I/O that resides in its chassis. n Reads inputs from 1746 input cards and sends data to controller(s) n Receives data from RAcontroller Confidential and 43 writes outputs to 1746 output ACN(R)15

1747 -ACN(R)15 Benefits n Performance/Flexibility n n n High speed data transfer from remote SLC chassis. Supports multiple connections (only one can control the outputs) to the chassis (rack connection) or individual module connections for superb flexibility. The module has 64 connections to handle scheduled messaging (I/O connections). Each adapter can support up to 30 slots of I/O. Supports the large majority of the 1746 I/O modules. RA Confidential 44

1747 -KFC 15 Overview n The KFC 15 module is an interface module that resides in a local SLC chassis to provide an unscheduled connection to a Control. Net network. n It can be used with any SLC processor with a DF 1 channel or any device that supports DF 1. n What the interface module does: n Acts as an interface between Control. Net and a DF 1 device (ie SLC processor) n Allows ladder programming from remote station over Control. Net n Allows for network access from DF 1 Serial cable RA Confidential PC 45 KFC 15

1747 -KFC 15 Benefits n Flexibility n Perform ladder logic programming from a remote location if KFC 15 is connected to the SLC processor. n Perform program upload/download from SLC processor. n Allows messaging to/from devices that support DF 1 n PLC 5 Cs, other SCNRs, Panel. Views, RSView, etc. Control. Net RA Confidential 46

Typical SLC Control. Net Applications I/O Control n Scanner and Adapter modules for allowing scheduled I/O control as well as scheduled peer-to-peer messaging on Control. Net I/O Control Peer-to-peer PC KFC Control. Net n Interface module for allowing unscheduled access to the SLC processor over Control. Net or network access. RA Confidential 47