SIMATIC PCS 7 System Overview SIMATIC PCS 7

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SIMATIC PCS 7 System Overview SIMATIC PCS 7 Siemens AG 2001. All rights reserved.

SIMATIC PCS 7 System Overview SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 1 SITRAIN Training for Automation and Drives

Overview of Functions of an Entire Plant ? C B A SIMATIC PCS 7

Overview of Functions of an Entire Plant ? C B A SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 2 C B A B A A SITRAIN Training for Automation and Drives

Totally Integrated Automation Tele Service Office Local control room ( Central control room Engineering

Totally Integrated Automation Tele Service Office Local control room ( Central control room Engineering Local control room ( SIMATIC PCS 7 SIMATIC HMI PROFIBUS DP SIMATIC S 7/M 7 -300 SIMATIC Controller OP 032 S SIPART DR SIWAREX M PROFIBUS PA MICROMASTER SIMOVERT MASTERDRIVES SITRANS P Batch SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Warm area Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 3 SIMODRIVE SENSOR SIMODRIVE POSMO SINUMERIK SIMODRIVE 1 FT 6/1 FK 6 Cold end SITRAIN Training for Automation and Drives

Vertical Integration SIMATIC Communication Database Communication Distributed I/O Software SPS Data Management HMI SCADA

Vertical Integration SIMATIC Communication Database Communication Distributed I/O Software SPS Data Management HMI SCADA Controller I/O Field SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 4 SITRAIN Training for Automation and Drives

Horizontal Integration ? SF C TIC TIC TIC COROS OP 45 C Win. CC

Horizontal Integration ? SF C TIC TIC TIC COROS OP 45 C Win. CC B A SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 5 C B A B A A SITRAIN Training for Automation and Drives

The Classic Solution PC ? C PLC PCS B A SIMATIC PCS 7 Siemens

The Classic Solution PC ? C PLC PCS B A SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 6 C PLC B A B A A SITRAIN Training for Automation and Drives

The New SIMATIC Control System ? PC SIMATIC Process Control System 7 C PLC

The New SIMATIC Control System ? PC SIMATIC Process Control System 7 C PLC SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 7 C PLC B PCS C A B A SITRAIN Training for Automation and Drives

What Is Process Control? AS Automation � technology • Measurement • Closed-Loop Con. •

What Is Process Control? AS Automation � technology • Measurement • Closed-Loop Con. • Open-Loop Con. etc. �HMI + • Displaying • Operating • Logging etc. Communication � technology SIMATIC PCS 7 Siemens AG 2001. All rights reserved. OS Bus Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 8 SITRAIN Training for Automation and Drives

Seamless Integration of Today's Systems TELEPERM M SIMATIC Process Control System 7 SIMATIC PCS

Seamless Integration of Today's Systems TELEPERM M SIMATIC Process Control System 7 SIMATIC PCS SIMATIC S 5/COROS SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 9 SITRAIN Training for Automation and Drives

A New PLC Generation with Integrated Process Control Functionality SIMATIC Controllers + S 7

A New PLC Generation with Integrated Process Control Functionality SIMATIC Controllers + S 7 200 S 7 400 SIMATIC PCS 7 Siemens AG 2001. All rights reserved. S 7 300 SIMATIC M 7 SIMATIC C 7 Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 10 SITRAIN Training for Automation and Drives

SIMATIC PCS 7 Automation Systems: S 7 Controller/CPU 414 -3 to 417 -4 H

SIMATIC PCS 7 Automation Systems: S 7 Controller/CPU 414 -3 to 417 -4 H Configuration: modular, no fan 24 VDC power supply or 115/230 VAC CPU with a memory card and integrated interfaces for PROFIBUS-DP and MPI Communications processor for the PROFIBUS system bus or Industrial Ethernet Additional communications processors for distributed I/Os to the PROFIBUS DP or SM 421 digital input for cabinet messages SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 11 SITRAIN Training for Automation and Drives

Complete I/O Module Spectrum SIMATIC Distributed I/Os S 0 1 2 3 4 5

Complete I/O Module Spectrum SIMATIC Distributed I/Os S 0 1 2 3 4 5 6 7 • Standard I/O modules (A class) • I/O modules with diagnostics (B class) • Ex(i) modules • Functional modules (e. g. closed-loop controllers and counters) SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 12 SITRAIN Training for Automation and Drives

SIMATIC PCS 7 Automation Systems: Distributed I/Os Ind. Ethernet SIMATIC Distributed I/O - ET

SIMATIC PCS 7 Automation Systems: Distributed I/Os Ind. Ethernet SIMATIC Distributed I/O - ET 200 M Standard I/O modules Intrinsically safe modules [EEx ib] AS 414, AS 416, AS 417 Function modules ET 200 M Properties ET 200 M Up to 8 modules per station PROFIBUS DP Up to 61 analog values per station High channel density and functionality ET 200 M [EEx ib] Removing and connecting modules possible during operation Degree of protection IP 20 SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 13 Field devices SITRAIN Training for Automation and Drives

SIMATIC PCS 7 Automation Systems: Standard Signal Modules in ET 200 M Ind. Ethernet

SIMATIC PCS 7 Automation Systems: Standard Signal Modules in ET 200 M Ind. Ethernet Non-diagnostics-capable modules (Class A) Digital input 16 channels, 24 VDC Digital output 16 channels, 24 VDC / 0. 5 A AS 414, AS 416, AS 417 Diagnostics-capable modules (Class B) Digital input 16 channels, 24 VDC ET 200 M Digital output 8 channels, 24 VDC / 0. 5 A, PROFIBUS-DP Can be made redundant (redundant output on a simple actuator) Analog input 8 channels, 14 bit Analog output 4 channels, 12 bit SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 14 SITRAIN Training for Automation and Drives

Advanced support for redundant I/O modules n I/O-redundancy for selected modules of the ET

Advanced support for redundant I/O modules n I/O-redundancy for selected modules of the ET 200 M line n Configuration via Browser PROFIBUS-DP AS 414 H AS 417 H I/O module sensor redundant I/O module n Redundancy configurable separately for every module n mixture of red. & non-red. modules in one CPU possible n no specific logic in CFCs necessary - channel switch-over done automatically by the system SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 15 SITRAIN Training for Automation and Drives

I/O modules that support new redundancy concept n fail safe: n DI 14 x

I/O modules that support new redundancy concept n fail safe: n DI 14 x DC 24 V n DI 8 x NAMUR [EEx ib] (6 ES 7326 -1 BK 00 -0 AB 0) (6 ES 7 326 -1 RF 00 -0 AB 0) n DO 10 x DC 24 V/2 A (6 ES 7 326 -2 BF 00 -0 AB 0) n AI 6 x 13 Bit (6 ES 7 336 -1 HE 00 -0 AB 0) n standard ET 200 M line: n DI 16 x DC 24 V, Diagnosis (6 ES 7 321 -7 BH 00 -0 AB 0) n DO 32 x DC 24 V/0. 5 A (6 ES 7 322 -1 BL 00 -0 AA 0) n AI 8 x 12 Bit n AO support in progress (6 ES 7 331 -7 KF 02 -0 AB 0) n project specific solutions, e. g. : n AO 4 x 12 Bit n DO 8 x DC 24 V/0. 5 A n DO 16 x DC 24 V/0. 5 A SIMATIC PCS 7 Siemens AG 2001. All rights reserved. (6 ES 7 332 -5 HD 01 -0 AB 0) (6 ES 7 322 -8 BF 00 -0 AB 0) (6 ES 7 322 -8 BH 00 -0 AB 0) Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 16 SITRAIN Training for Automation and Drives

SIMATIC PCS 7 Automation Systems: ET 200 M “Hot Swapping” Mounting Rack Bus module

SIMATIC PCS 7 Automation Systems: ET 200 M “Hot Swapping” Mounting Rack Bus module 1 (for IM 153) Bus module 2 2 I/O mod. à 40 mm Bus module 3 1 I/O mod. à 80 mm Rail ET 200 M SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 17 SITRAIN Training for Automation and Drives

SIMATIC S 7 -400 F/FH with ET 200 M SIMATIC PCS 7 Siemens AG

SIMATIC S 7 -400 F/FH with ET 200 M SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 18 SITRAIN Training for Automation and Drives

SIMATIC PCS 7 Automation Systems: Cabinet Design - CPUs and I/Os Standard cabinet (2000

SIMATIC PCS 7 Automation Systems: Cabinet Design - CPUs and I/Os Standard cabinet (2000 x 800 x 400 mm) Conforms to CE Completely pre-wired AS 414, AS 416 With PROFIBUS DP and system bus IP 40 degree of protection (IP 54 optional) 5 x ET 200 M with 8 modules each Power supply: DC 24 V single / redundant 230 VAC Capacity (example for mixed operation): 20 x 8 = 160 analog values and 20 x 16 = 320 binary values SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 19 SITRAIN Training for Automation and Drives

The New Generation of HMI Systems: Win. CC SIMATIC HMI Win. CC Windows Control

The New Generation of HMI Systems: Win. CC SIMATIC HMI Win. CC Windows Control Center Win. CC PC base Easy to use SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Open for other PLC systems Scalable interface with options Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 20 n Ope itecture arch Price Standard Operator System SITRAIN Training for Automation and Drives

Communication via Fieldbus/System Bus: PROFIBUS, Industrial Ethernet and MPI SIMATIC NET OS ES OS

Communication via Fieldbus/System Bus: PROFIBUS, Industrial Ethernet and MPI SIMATIC NET OS ES OS MPI / PROFIBUS / Industrial Ethernet PROFIBUS DP M AS-Interface SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 21 SITRAIN Training for Automation and Drives

SIMATIC NET - Which Bus for Which Task? MPI (only for test purposes) Communication

SIMATIC NET - Which Bus for Which Task? MPI (only for test purposes) Communication for small to medium-sized systems Integrated programming interface for the controller PROFIBUS (small configurations only) Fast, standardized fieldbus (EN 50170) Fast system bus for medium- to large-scale configurations Industrial Ethernet (recommended) System bus with high performance for large-scale configurations Communication with the corporate management level (TCP/IP) SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 22 SITRAIN Training for Automation and Drives

PROFIBUS PA Master (Class 1) (Class 2) PROFIBUS DP PROFIBUS PA J Slaves (Field

PROFIBUS PA Master (Class 1) (Class 2) PROFIBUS DP PROFIBUS PA J Slaves (Field devices, distributed I/Os, lower-level PLCs, network transition to PROFIBUS PA) SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 23 SITRAIN Training for Automation and Drives

SIMATIC PCS 7 - Engineering Toolset SIMATIC PCS 7 Siemens AG 2001. All rights

SIMATIC PCS 7 - Engineering Toolset SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 24 SITRAIN Training for Automation and Drives

Special Process Industry Requirements: Integral OS-AS-ES System Architecture Operator Interface IN W X C

Special Process Industry Requirements: Integral OS-AS-ES System Architecture Operator Interface IN W X C C Engineering Station CC OS ES Communication Et et SI MA TI C S 7 he rn SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Controller Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 25 SITRAIN Training for Automation and Drives

Special Process Industry Requirements: Availability n High availability o High quality o Standard SIMATIC

Special Process Industry Requirements: Availability n High availability o High quality o Standard SIMATIC components o Short MTTR o Diagnostics functions o Removing/inserting under power o Process control message concept o Redundancy o CPU o Module o Communication SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 26 SITRAIN Training for Automation and Drives

Special Process Industry Requirements: Integrated AS and OS Configuration GF-LI Grundzustand 0000 P-AUSGL. Y

Special Process Industry Requirements: Integrated AS and OS Configuration GF-LI Grundzustand 0000 P-AUSGL. Y 1 000. 0 % V 1 GF AB SCHRI GFE-LI FR P 1 0000. 0 MBAR 0000 INERTGAS V 2 Y 2 000. 0 % V 4 P 4 0000. 0 MBAR V 5 P 5 0000. 0 MBAR V 6 P 6 0000. 0 MBAR ABLUFT 1 F 1 R 1 PC ABLUFT 2 0000. 0 MBAR V 3 A 1 0000. 0 % ABLUFT 3 Reaktor 01 M ES HT FO AU AS HD FR produkt FW VORBEREITEN/STARTEN Engineering System SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 27 SITRAIN Training for Automation and Drives

SIMATIC PCS 7 - Automation Systems: Configuring with Function Blocks OS Central Engineering System

SIMATIC PCS 7 - Automation Systems: Configuring with Function Blocks OS Central Engineering System (ES) Configuring CFC library: Substitute modules, for field devices and distributed peripherals, Picture Blocks for Win. CC, network configuring: DP Master Industrial Ethernet Reporting Configuring Operating & Monitoring AS 414, AS 416, AS 417 PROFIBUS DP SIMOCODE SIMATIC PCS 7 Siemens AG 2001. All rights reserved. SIMOVERT Reading measured values and Writing manipulated variables SIPOS 3 MC SIPART ET 200 M Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 28 ET 200 i. S ET 200 X SITRAIN Training for Automation and Drives

Special Process Industry Requirements: Top-Down Design Methodology SIMATIC PCS 7 Siemens AG 2001. All

Special Process Industry Requirements: Top-Down Design Methodology SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 29 SITRAIN Training for Automation and Drives

Special Process Industry Requirements: Standards Library package for the process industry Standard batch package

Special Process Industry Requirements: Standards Library package for the process industry Standard batch package SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 30 SITRAIN Training for Automation and Drives

Special Process Industry Requirements: Interface to the Plant Control Level OLE ODBC / DDE

Special Process Industry Requirements: Interface to the Plant Control Level OLE ODBC / DDE File transfer Cornerstone OS HC ES C B A SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 31 C B A B A A SITRAIN Training for Automation and Drives

SIMATIC Process Control System 7 System-Wide Engineering WIN CC Ind. Ethernet SIMATIC S 7

SIMATIC Process Control System 7 System-Wide Engineering WIN CC Ind. Ethernet SIMATIC S 7 Instrum. PROFIBUS Drives M SIMATIC PCS 7 Siemens AG 2001. All rights reserved. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 32 SITRAIN Training for Automation and Drives

Summary (1) ‘System-wide engineering’ • OS • Batch • AS and SPSen • Remote

Summary (1) ‘System-wide engineering’ • OS • Batch • AS and SPSen • Remote I/O ‘ET 200…’ • Networks • FB library incl. - PROFIBUS devices - SIMOVERT - SIMOCODE - Micro. Master -. . . - SIPART - SIPOS - SITRANS - SIWAREX - S 5 -95 F ‘failsafe’ - AS-interface & link -… ES IT OS ‘System bus’ • industrial Ethernet and high-speed Fast Ethernet ring • fully redundant • field-proven (since 1996) 100 Mbit/s 10/100 Mbit/s AS ‘H 2’ fieldbus ‘PROFIBUS DP‘ • high-speed • fully redundant bus and ring • field-proven For more information about (since 1992) drivers, go to e. g. : • IEC 61158 http: //intra 1. khe. siemens. de/~infopage/ PLC Ident. components & software tools! HART Remote I/O 12 Mbit/s DP/PA M . . . PA PA PA 12 Mbit/s PID M DP AS A Siemens AG 2001. All rights reserved. ‘H 1’ fieldbus ‘PROFIBUS PA‘ 31, 25 kbit/s 95 F SIMATIC PCS 7 ‘Intranet / Internet’ OS client , OPC, at@Glance, SPC, MES, ERP etc. Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 33 • intrins. safe/ Exi • bus-supplied devices • field-proven (since 1997) • IEC 61158. . . SITRAIN Training for Automation and Drives

@ Office LAN OS Single Station SIMATIC BATCH Clients SIMATIC PDM (Multi. VGA) Engineering

@ Office LAN OS Single Station SIMATIC BATCH Clients SIMATIC PDM (Multi. VGA) Engineering Toolset OS ES OS-LAN ET 200 S DP/PA-Link Zone 2 SIMATIC PCS 7 Siemens AG 2001. All rights reserved. O P PROFIBUSPA PROFIBUSDP Zone 1 Servic e Batch-Server (redundant) Industrial Ethernet / Fast Ethernet OS ET 200 M Ex-I/O HART Etherne t Plant Informatio Maintenance n Ethernet AS 414 F/FH AS 417 F/FH PROFIBUSDP DP/EI B PROFIBUS-DP DP/AS-I AS 417 AS 416 AS 414 Office LAN Internet/Intrane Plant @PCS 7 /t Opti. OPC-Server APC OS-Server (redundant) AS 414 ET 200 X OS Clients / Multi-Clients Engineerin g Station ES Etherne t ET 200 i. S Date: 2020/11/5 File: ST-PCS 7 SY 1_1 V 52_SYS_ÜB. 34 AS 414 H AS 417 H ET 200 M Fail-Safe ET 200 M DP/PA-Link PROFIBUS-PA PROFIBUS-DP Summary (2) @ SAP R/3 ET 200 M DP/PA-Link PROFIBUS-PA Y-Link COx, NOx, . . . SITRAIN Training for Automation and Drives