Shanghai Pujiang Cable Co Ltd Deh Cho Presentation

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Deh Cho Presentation April 13 th, 2010

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. SPCC Introduction n. Established in year 1988 n. The 1 st factory–fabricated cable enterprise in China cable industry n. Gathering the advantages of design, research, construction in cable structure n 236 Employees

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Geographical Position Shanghai office of SPCC Xitang Production Base in Zehjiang Original Nanhui Production Base

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Workshop layout The Length of Workshop: 848 M PWS II PPWS II Socket Characteristics: n. Area: 132, 000 m 2 n. Workshops: 5 (2 for PWS; 2 for PPWS; 1 for socket) n. Max. Cable size: 7 mm× 645 n. Biggest tensioning rig: 3000 T/ 848 m; 400 T/750 m; 1000 T/380 m n. Heavy Duty Crane: 120 Tons n. Wharf: 16000 m 2 along a Class III Navigation Canal

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. View of Xitang Facility in Zhejiang

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Main Products 1. The PE Sheathed Large Pitch Twisted Stay Cable (PWS) 2. Pre-fabricated Parallel Wire Strand (PPWS)

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. 3. Socket

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Production Capacity Stayed cable 30, 000 ton/year PPWS 70, 000 ton/year

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Inspection and Test Equipments 1. Plastic Universal Sampling Machine 2. Metal Impact Testing Machine 3. Carbon and Sulfur Analyzer 4. Wire Torque Tester 5. Universal Tester 6. Vicat Softening Temperature Measuring Apparatus 7. Brittleness Temperature Measuring Apparatus 8. Wire Flexing Apparatus 9. Plastics Mixing Equipment 10. Plastics Aging Test Box 11. Electro light Analytical Balance 12. 2700 tons Testing Apparatus for tensile test 13. Salt Fog Test Equipment 14. 600 tons of Testing Apparatus for tensile test 12

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Production Process Storage of High Strength Galvanized Steel Wire Inspection and Test for entering factory Cutting Wire Twisting Prepare cold-casting material Pre-tensioning Socketing Cutting at marking point Wrapping Hot-extruding double HDPE Sheathing Together Inspection Exist Factory NDT 探伤 Packaging Coiled or reeled Stay Cable Socket Machining 锚具加

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Socket Manufacture Procedure casting or forging→（Shot blasting)→ Rough machining and Marking→Heat treatment→ UT→Finish machining→MT→ Hot-dip Galvanizing or Thermal spray zinc→ finishing→Inspection→Stored in warehouse

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Roughly cutting

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Twisting 2 -4 degrees torsion angle

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Banding

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Double HDPE Sheathing extruding

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Socketing

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Pre-loading/Testing

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n Stayed Cable Fabricating Procedure Coiling Reeling

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. The Stay Cable Solution for Deh Cho Bridge

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. n The galvanizing wire used has a good performance The Contrast Table for Wires (φ5 mm) used in stay cable wires Item Unit Standard of GB/T 17101 -2008 The standard of the reference(PTI) Dia and tolerance mm 5. 00± 0. 06 - Out of round mm ≤ 0. 06 - Nominal Area mm 2 19. 6 - Ultimate tensile strength(fs) MPa ≥ 1670 Yield strength(fy) MPa ≥ 1330 0. 9 fs Young's modulus MPa 1. 95~ 2. 10 x 105 29000 ksi (199945 MPa)± 5% Elongation(L 0=250 mm) % ≥ 4. 0 - Rev. bends Times ≥ 4 ≥ 3 Wrapping 3 D/round 8 - Straight mm/m ≤ 20 - The property of fatigue - 0. 45 G. U. T. S Δ 360 MPa, 2 x 106 Time The range of stress 297 MPa for 2× 106 cycles( upper stress: 0. 45σ b ) Adhesiveness 5 D/round 8 - Dip test Times/60 s ≥ 4. - Unit weight of zinc coating g/m 2 ≥ 300 -

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. In our proposal double layers sheath will be extruded together. The outside layer is colored and inside layer is black. The both of HDPE we used have a good quality for UV resistance. Colored HDPE supplied by PESTEC has a good quality for UV resistance n n 20, 000 hours XENO test n 20, 000 hours Weather-Ometer test n 5 years outdoor test at Hoechst site n 11 years in real life in Southern Spain

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Completed nearly 600 cable structure projects n Areas including China, USA, Korea, India, Sudan, Vietnam, Taiwan and so on n Products have been widely used in various Cable-stayed Bridge, Suspension Bridge, Arch Bridge, Pipe line crossing Bridge, Architecture etc n The Market Share in domestic cable structure projects is about 60% above n

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. In China, there are 21 Cable Stayed Bridges open to traffic with 400 m main spans or above, SPCC has supplied cable for 14, which is 66%. Bridge Type Cablestayed Bridge 708 m Year Completed 2009 Shanghai, China Nanjing No. 3 Yangtze River Bridge 648 m 2005 Jiangsu, China 3 Nanjing No. 2 Yangtze River Bridge 628 m 2001 Jiangsu, China 4 Shanghai Yangpu Bridge 602 m 1991 Shanghai, China 5 Shanghai Xupu Bridge 590 m 1997 Shanghai, China 6 Taoyaomen Bridge 580 m 2005 Zhejiang, China 7 8 9 Jinzhou Yangtze River Bridge Ehuang Yangtze River Bridge Zhanjiang Bay Bridge 500 m 480 m 2004 2002 2007 Zhejiang, China Hubei, China Guangdong, China 10 11 12 Hangzhou Bay Sea-crossing Bridge Tongling Yangtze River Bridge Shanghai Nanpu Bridge 448 m 432 m 423 m 2007 1991 Zhejiang, China Anhui, China Shanghai, China 13 East Sea Bridge 420 m 2005 Shanghai, China 14 Wuhan Junshan Yangtze River Bridge 420 m 2000 Hubei, China No. Bridge Name Main Span 1 Shanghai Minpu Bridge 2 Remark

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Nanjing No. 3 Yangtze River Highway Bridge

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Nanjing No. 2 Yangtze River Highway Bridge

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Xupu Bridge, Shanghai Nanpu Bridge, Shanghai

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Yangpu Bridge, Shanghai

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Taoyaomen Bridge, Zhejiang

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Donghai Bridge, Shanghai Minpu Bridge, Shanghai

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Zhanjiang Bay Bridge, Guangdong

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Qianjiang No. 3 Bridge, Hangzhou

上海浦江缆索股份有限公司 Shanghai Pujiang Cable Co. Ltd. Bandra-Worli Sea Link Project, India