Sauer Compressors Air Compressor Range 2012 Sauer Air

Sauer Compressors Air Compressor Range 2012

Sauer Air Compressor range

Sauer Compressor range

MISTRAL series 12, 5 – 80 m³/h, 8 - 40 bar (g)

MISTRAL series Characteristics: 2 stages Air-cooled Direct drive Simple robust design = fewer parts Crankshaft supported at either end on Main-end bearings Axial air-blast cooling fan flywheel

MISTRAL series - Basic Models: WP 15 L WP 22 L WP 33 L WP 45 L WP 65 L

MISTRAL series - Basic Extended maintenance intervals § frictionless lamellar valves Low vibration § High-speed two cylinder ‘V’ design Above average valve life No foundation needed – simple AV resilient mounts Low operating temperatures § oversized inter & after-cooler § deep finned cylinder cooling § high efficiency cooling fan Operation to 60°C ambient Low final compressed air temperature Auto-drain & Auto-Start relief § Oil/Water separator § Timed drainage – solenoid drain valve § Auto-unload to allow Start Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil level switch (option) § High outlet temperature trip Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Direct drive options § Electric motor § Diesel engine § Hydraulic motor § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Robust ‘simple’ reliable design § Oil splash lubrication § Oil level dipstick § rolling contact bearings Proven product

MISTRAL series - Com. Silent Models: WP 45 L WP 65 L

MISTRAL series - Com. Silent Extended maintenance intervals and easy access to maintain § frictionless lamellar valves Low vibration § High-speed two cylinder ‘V’ design Above average valve life No foundation needed – simple AV resilient mounts Low operating temperatures § oversized inter & after-cooler § deep finned cylinder cooling § high efficiency cooling fan Operation to 55°C ambient Low final compressed air / gas temperatu Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Demister Separator incl. Collection Tank § Condensate level control with alarm Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil level switch (option) § High outlet temperature trip Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel All in one turnkey solution Reduced noise level Robust ‘simple’ reliable design § Oil splash lubrication § Oil level dipstick § rolling contact bearings Proven product

PASSAT series 95 – 360 m³/h, 10 - 80 bar (g)

PASSAT series Characteristics: 3 stages Air-cooled Direct drive Balanced running due to ‘W’ design of crank drive Oil pump driven by gear box Condensate drain after each stage

PASSAT series - Basic Models: WP 81 L WP 101 L WP 121 L WP 151 L

PASSAT series - Basic Models: WP 271 L WP 311 L WP 66 L

PASSAT series - Basic Models: WP 66 L

PASSAT series - Basic Models: WP 126 L WP 206 L

PASSAT series - Basic Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life Low vibration § High-speed balanced three cylinder ‘W’ design No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures – overall pressure divide into 3 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 60°C ambient Auto-drain & Auto-Start relief § Oil / Water separator at 2 nd / 3 rd stages § Timed drainage – solenoid drain valve after each compression stage § Auto-unload to allow Start Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § High outlet temperature switch / sensor Efficient condensate removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Direct drive options § Electric motor § Diesel engine § Hydraulic motor § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Robust 3 -stage reliable design § Oil pressure (pump) lubrication § Oil level dipstick Proven product

PASSAT series - Com. Silent Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life Low vibration § High-speed balanced three cylinder ‘W’ design No foundation needed – simple AV resilient mounts Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Separator incl. Collection Tank § Condensate level control with alarm Low operating temperatures § low compression temperatures – overall pressure divide into 3 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 60°C ambient Demister Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § High outlet temperature switch / sensor Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel All in one turnkey solution Reduced noise level Robust 3 -stage reliable design § Oil pressure (pump) lubrication § Oil level dipstick Proven product

PASSAT series - Com. Dry Extended maintenance intervals § frictionless concentric / lamellar valves Low vibration § High-speed balanced three cylinder ‘W’ design Above average valve life No foundation needed – simple AV resilient mounts Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Demister Separator incl. Collection Tank § Condensate level control with alarm Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel Reduced noise level Perfect control Integral adsorption dryer § Two integral adsorption towers, each filled with desiccant, work in parallel § Efficient filtration – reduce residual oil content to < 0. 01 mg/m³ All in one turnkey solution Low operating temperatures § low compression temperatures – overall pressure divide into 3 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 60°C ambient Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § High outlet temperature switch / sensor Continuous rated operation Robust 3 -stage reliable design § Oil pressure (pump) lubrication § Oil level dipstick Proven product

HURRICANE series 25 – 155 m³/h, 90 - 400 bar (g)

HURRICANE series Characteristics: 4 stages Air-cooled Direct drive Total compression divided into 4 separate stages – improved, even cylinder cooling – lower oil usage High efficiency cooling fan – lower operating temperatures – less maintenance Solid piston and standard piston rings in the high pressure stages

HURRICANE series - Basic Models: WP 4331 WP 4351 WP 4341

HURRICANE series - Basic Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life Low vibration § High-speed balanced four cylinder ‘Star’ design No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures overall pressure divide into 4 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 55°C ambient Auto-drain & Auto-Start relief § Oil / Water separator at each stage § Timed drainage – solenoid drain valve after each compression stage § Auto-unload to allow Start Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § Temperature gauges at each stage § High outlet temperature switch / sensor Efficient condensate removal after cooling Reduced oil carryover <5 mg/m³ Direct drive options § Electric motor § Diesel engine § Hydraulic motor § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Continuous rated operation Robust 4 -stage reliable design § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

HURRICANE series - Com. Silent Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life Low vibration § High-speed balanced four cylinder ‘Star’ design No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures overall pressure divide into 4 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 55°C ambient Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Demister Separator incl. Collection Tank § Condensate level control with alarm Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § Temperature gauges at each stage § High outlet temperature switch / sensor Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel All in one turnkey solution Reduced noise level Continuous rated operation Robust 4 -stage reliable design § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

HURRICANE series - Com. Dry Extended maintenance intervals § frictionless concentric / lamellar valves Low vibration § High-speed balanced four cylinder ‘Star’ design Above average valve life No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures overall pressure divide into 4 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 55°C ambient Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Demister Separator incl. Collection Tank § Condensate level control with alarm Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § Temperature gauges at each stage § High outlet temperature switch / sensor Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel Reduced noise level Perfect control Continuous rated operation Integral adsorption dryer § Two integral adsorption towers, each filled with desiccant, work in parallel § Efficient filtration – reduce residual oil content to < 0. 01 mg/m³ All in one turnkey solution Robust 4 -stage reliable design § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

TORNADO series 14 – 32 m³/h, 50 - 420 bar (g)

TORNADO series Characteristics: 3 / 4 stages Air-cooled Direct drive Total compression divided into 3 or 4 separate stages – improved, even cylinder cooling – lower oil usage High efficiency unique cooling fan system –delta T < 10 K Vertical design – footprint less 0. 5 m²

TORNADO series Basic Models: WP 3215 WP 4325

TORNADO series - Basic Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life Low vibration § High-speed balanced three / four cylinder ‘Star’ design No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures – overall pressure divide into 3 / 4 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 55°C ambient Auto-drain & Auto-Start relief § Oil / Water separator at each stage § Timed drainage – solenoid drain valve after each compression stage § Auto-unload to allow Start Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § Temperature gauges at each stage § High outlet temperature switch / alarm Efficient condensate removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Direct drive options § Electric motor § Diesel engine § Hydraulic motor § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Robust 3 / 4 -stage reliable design § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

TORNADO series - Com. Silent Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life Low vibration § High-speed balanced three / four cylinder ‘Star’ design No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures – overall pressure divide into 3 / 4 § deep finned cylinder cooling § high efficiency cooling fan Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 55°C ambient Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Demister Separator incl. Collection Tank § Condensate level control with alarm Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § Temperature gauges at each stage § High outlet temperature switch / alarm Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel All in one turnkey solution Reduced noise level Robust 3 / 4 -stage reliable design § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

TORNADO series - Com. Dry Low vibration § High-speed balanced three / four cylinder ‘Star’ design Extended maintenance intervals § frictionless concentric / lamellar valves Above average valve life No foundation needed – simple AV resilient mounts Low operating temperatures § low compression temperatures – overall pressure divide into 3 / 4 § deep finned cylinder cooling § high efficiency cooling fan Auto-drain & Auto-Start relief § Oil/Water separator § Integral Condensate (Oil/Water) Demister Separator incl. Collection Tank § Condensate level control with alarm Lower cylinder operating temperatures Reduced carbon build-up Low cost mineral oil recommendation Operation to 55°C ambient Efficient ‘condensate’ removal after cooling Reduced oil carryover <5 mg/m³ Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure switch / sensor § Temperature gauges at each stage § High outlet temperature switch / alarm Sauer Sound Proof Canopy „Tube Design“ § Forward-looking clip design § Integral Sauer Electronic Compressor Control “ECC” § Integral Manometer Panel Reduced noise level Perfect control Integral adsorption dryer § Two integral adsorption towers, each filled with desiccant, work in parallel § Efficient filtration – reduce residual oil content to < 0. 01 mg/m³ All in one turnkey solution Continuous rated operation Robust 3 / 4 -stage reliable design § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

TYPHOON series 86 – 395 m³/h, 10 - 100 bar (g)

TYPHOON series Characteristics: 2 / 3 stages Water-cooled Direct drive Integrated exchangeable cooler in cylinder Crankshaft supported at either end on Main-end bearings Real water cooled cylinders max. water inlet temperature of 50°C

TYPHOON series - Basic Models: WP 100 WP 240

TYPHOON series - Basic Models: WP 400 WP 3100

TYPHOON series Extended maintenance intervals § frictionless concentric / lamellar valves § water-cooled cylinder head / valves Low vibration § High-speed balanced two cylinder ‘V’ design Above average valve life No foundation needed – simple AV resilient mounts Low operating temperatures § water cooling for inter- and final after-coolers and cylinders § seawater or freshwater cooled Low operating temperatures Low cost mineral oil recommendation Operation to 50°C ambient with cooling water at 40°C Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure trip / alarm § Temperature gauges at each stage § High outlet temperature trip / alarm § Sacrificial corrosion rods (anode) § Water shut-off valve (when idle) Auto-drain & Auto-Start relief § Oil / Water separator after each stage § Timed drainage – solenoid drain valve after each compression stage § Auto-unload to allow Start Efficient condensate removal after cooling Reduced oil carryover <5 mg/m³ Continuous rated operation Direct drive options § Electric motor § Diesel engine § Hydraulic motor § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Robust 2 -stage ‘workhorse’ design § Oil pressure (pump) lubrication (WP 100: splash lubrication) § Oil level dipstick Proven product

5000 series 57 – 151 m³/h, 50 - 350 bar (g)

5000 series Characteristics: 4 stages Water-cooled Direct drive Replaceable cooler inserts in floating design Dry liners – no sealing between oil-, water- and airspaces max. water inlet temperature of 40°C

5000 series Basic Models: WP 5500 WP 5000

5000 series Extended maintenance intervals § frictionless concentric / lamellar valves § water-cooled cylinder head / valves Above average valve life Extreme low vibration § Mass balanced four cylinder ‘Star’ design No special foundation needed – simple AV resilient mounts Low vibration levels Auto-drain & Auto-Start relief § Oil / Water separator after each stage § Timed drainage – solenoid drain valve after each compression stage § Auto-unload to allow Start Efficient condensate removal after cooling Reduced oil carryover <3 mg/m³ Low operating temperatures § water cooling for inter- and final after-coolers and cylinders Low operating temperatures Low cost mineral oil recommendation Operation to 50°C ambient with cooling water at 40°C Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure trip / alarm § High outlet temperature trip / alarm Continuous rated operation Direct drive options § Electric motor § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Robust 4 -stage reliable design § Shock resistant § Oil pressure (pump) lubrication § Oil level sight-glass Proven product

6000 series 480 – 630 m³/h, 50 - 500 bar (g)

6000 series Characteristics: 1 / 2 / 3 / 4 / 5 stages Water-cooled Direct drive Unique water-cooling system with individual cylinder/inter-stage cooling Comprehensive protection with both temperature and pressure sensors available at each stage

6000 series Basic Models: WP 6202

6000 series Basic Models: WP 6305 WP 6442

6000 series Basic Models: WP 6310 Volume Flow: Final Pressure: up to 630 m³/h up to 100 bar (g) WP 6550 Volume Flow: up to 400 m³/h Final Pressure: up to 500 bar (g)

6000 series Unique modular design engineered to meet customer requirements § High-speed balanced multi – cylinder § Six or four ‘W’ or ‘V’ cylinder design § Multiple cylinder(s) design engineered for specific pressure and flow Extended maintenance intervals § Proven frictionless concentric / lamellar valves § water-cooled cylinder head / valves § Crankcase vent returned to suction Above average valve life No special foundation needed – simple AV resilient mounts Auto-drain & Auto-Start relief § Unique Oil / Water separator at each stage with condensate drain § Timed drainage – solenoid drain valve after each compression stage § Auto-unload to allow Start Low operating temperatures § water cooling for each integrated cylinder and stage cooler § freshwater cooled (option sea ~ fresh water additional cooler) Low operating temperatures Operation to 50°C ambient with cooling water at 40°C Safety & Protection § Safety valves at each cylinder § Pressure gauges for all stages § Low oil pressure trip / alarm § Temperature gauges at all stages § High outlet temperature trip / alarm § Water shut-off valve (when idle) Efficient condensate removal after cooling Reduced oil carryover <5 mg/m³ Direct drive options § Electric motor § Diesel engine § integrated flexible coupling Compact, low weight - driven at motor speed with short stroke Less power losses compared to belt drive ( ~4% ) Less stress on bearings compared to belt drive Continuous rated operation Robust water-cooled ‘workhorse’ § Oil pressure (pump) lubrication § Oil level indicator Replaceable running gear

Benefits of Sauer Compressors The very latest compressors, control systems, compressed-air treatment system and accessories Trouble-free operation, even under the most extreme conditions (55°C ambient temperature) Long operating life with guaranteed availability of replacement parts (minimum 25 years) of the shelf 100% compressor check at final pressure including 3. 1 inspection certificate Turn-key solutions produced in accordance with customers’ specifications Customer-specific documentation and calculations Optimum customer services starting with the initial enquiry and extending over the entire life of the product Individual, customer-oriented service plans