Santa Clara Co Gen Plant Santa Clara Co






























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Santa Clara Co Gen Plant
Santa Clara Co Gen Plant GE LM 2500 Gas Turbine & Controls GE Turbine Business Operations (TBO) Package GE Lynn Generator w/ Brushless Excitation GE Fitchburg Steam Turbine w/ Woodward 505 e Controls Canadian GE Generator w/ Basler Brushless Excitation Vogt Heat Recovery Steam Generator & Controls Cheng Low NOx (CLN) Homogenizer (Steam Injection)
Gas Turbine • GE 7 LM 2500 PE-MGS Gas Turbine
Gas Turbine • • • General Electric 7 LM 2500 -PE-MGS STIG ESN: 481 -766 PTSN: 481 -820 Base: 21990 KW Year MFG: 1996 Engine Operating Hours Since New: 142, 080 Engine Operating Hours Since Last Zero Time Overhaul: 49, 370 Total Starts Since New: 401 (Approx. ) Hours Since Last Hot Section: 49, 370 Low Pressure Turbine Hours Since New: ~55, 000 Low Pressure Turbine Hours Since New: 4, 830 Number of starts since exchange May 2017: 8
Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine
Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine
Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine
Gas Turbine Controller • GE Speed Tronic – Mark IV
Gas Turbine Controller Data Graphic Display and Historian (IBECS)
Gas Turbine Generator • • GE Lynn, MA Air cooled generator # 335 X 609 KVA: 33700 Rated Armature Amps: 1410 Armature Voltage: 13800 RPM: 3600 Total Hours Since New: 265, 118 Total Hours Since Last Major Inspection: 4, 830
Gas Turbine Generator
Gas Turbine Generator Voltage Regulator (DECS-250 N)
Gas Turbine Generator Voltage Regulator (DECS-250 N) Woodward DECS-250 N Digital Excitation Control w/ Negative Forcing - Upgradeable to Power System Stabilization through software
Steam Turbine • • • GE Model # DEX 617155010 Rating: 4905 KW RPM: 7262 Inlet Pressure: 600 Psig Extraction Pressure: 215 Psig Exhaust Pressure: 75 Psig
Steam Turbine
Steam Turbine Woodward 505 e Controller & Bentley Nevada Vibration Monitor
Steam Turbine Generator DCS Siemens/Moore APACS
Steam Turbine Generator • • • GE Model # 139047 KVA: 5450 KW: 4905 Volts: 13800 RPM: 1800
Steam Turbine Generator
Heat Recovery Steam Generator • • Manufactured by Vogt Coen Duct Burners Capacity: 125, 000 lbs per hour Operating Pressure: 600 Psig
Heat Recovery Steam Generator
Steam Condenser
Steam Condenser
Steam Injection System • CLN Fuel System Upgrade (Fuel/Steam Pre-Mix prior to Fuel Manifolds and Fuel Nozzles) • CPS has developed a low-emissions combustion system, the Cheng Low-NOx (CLN®) system. CLN® simultaneously reduces NOx and CO emissions with the benefits of improved power/efficiency that lower operating cost by saving fuel. • The CLN development was started in 1998 with the first commercial installation in 2002. Most recently, CPS has converted five DLE combustion systems of the Rolls Royce 501 KB 7 S from DLE into the CLN® System reducing heat rate, NOx and lowering CO.
Steam Injection System
Steam System DCS Control Siemens/Moore APACS
Other Upgrades • • x. Tend Hot Section Woodward GS 16 Fuel Control Valve Woodward GSOV 25 Fuel Stop Valves Gas. TOPS Metal. SCAN Lube Oil Condition Monitoring • • Generator: Total Hours Since New: 265, 118 Total Hours Since Last Major Inspection: 4, 830 Collector Retaining Rings changed to 18 Mn-18 Cr in 2004 Stator re-wedged 2012 Rotor Rings off Inspection and End Turns Re-Blocked 2017 IRIS Power GUARDII Monitoring System w/ Partial Discharge and Rotor Magnetic Flux
13. 8 KV to 60 KV Transformer • Step Up transformer ( Co Gen to SVP) = 3 phase, 60 Hz, 33. 5 MVA – 63 k. V – 13. 8 k. V, sealed tank design, temperature rise 55/65°C, mineral oil, a DETC in the HV winding
13. 8 KV to 60 KV Transformer
One Line Drawing