Santa Clara Co Gen Plant Santa Clara Co

  • Slides: 30
Download presentation
Santa Clara Co Gen Plant

Santa Clara Co Gen Plant

Santa Clara Co Gen Plant GE LM 2500 Gas Turbine & Controls GE Turbine

Santa Clara Co Gen Plant GE LM 2500 Gas Turbine & Controls GE Turbine Business Operations (TBO) Package GE Lynn Generator w/ Brushless Excitation GE Fitchburg Steam Turbine w/ Woodward 505 e Controls Canadian GE Generator w/ Basler Brushless Excitation Vogt Heat Recovery Steam Generator & Controls Cheng Low NOx (CLN) Homogenizer (Steam Injection)

Gas Turbine • GE 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • GE 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • • • General Electric 7 LM 2500 -PE-MGS STIG ESN: 481

Gas Turbine • • • General Electric 7 LM 2500 -PE-MGS STIG ESN: 481 -766 PTSN: 481 -820 Base: 21990 KW Year MFG: 1996 Engine Operating Hours Since New: 142, 080 Engine Operating Hours Since Last Zero Time Overhaul: 49, 370 Total Starts Since New: 401 (Approx. ) Hours Since Last Hot Section: 49, 370 Low Pressure Turbine Hours Since New: ~55, 000 Low Pressure Turbine Hours Since New: 4, 830 Number of starts since exchange May 2017: 8

Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine • 7 LM 2500 PE-MGS Gas Turbine

Gas Turbine Controller • GE Speed Tronic – Mark IV

Gas Turbine Controller • GE Speed Tronic – Mark IV

Gas Turbine Controller Data Graphic Display and Historian (IBECS)

Gas Turbine Controller Data Graphic Display and Historian (IBECS)

Gas Turbine Generator • • GE Lynn, MA Air cooled generator # 335 X

Gas Turbine Generator • • GE Lynn, MA Air cooled generator # 335 X 609 KVA: 33700 Rated Armature Amps: 1410 Armature Voltage: 13800 RPM: 3600 Total Hours Since New: 265, 118 Total Hours Since Last Major Inspection: 4, 830

Gas Turbine Generator

Gas Turbine Generator

Gas Turbine Generator Voltage Regulator (DECS-250 N)

Gas Turbine Generator Voltage Regulator (DECS-250 N)

Gas Turbine Generator Voltage Regulator (DECS-250 N) Woodward DECS-250 N Digital Excitation Control w/

Gas Turbine Generator Voltage Regulator (DECS-250 N) Woodward DECS-250 N Digital Excitation Control w/ Negative Forcing - Upgradeable to Power System Stabilization through software

Steam Turbine • • • GE Model # DEX 617155010 Rating: 4905 KW RPM:

Steam Turbine • • • GE Model # DEX 617155010 Rating: 4905 KW RPM: 7262 Inlet Pressure: 600 Psig Extraction Pressure: 215 Psig Exhaust Pressure: 75 Psig

Steam Turbine

Steam Turbine

Steam Turbine Woodward 505 e Controller & Bentley Nevada Vibration Monitor

Steam Turbine Woodward 505 e Controller & Bentley Nevada Vibration Monitor

Steam Turbine Generator DCS Siemens/Moore APACS

Steam Turbine Generator DCS Siemens/Moore APACS

Steam Turbine Generator • • • GE Model # 139047 KVA: 5450 KW: 4905

Steam Turbine Generator • • • GE Model # 139047 KVA: 5450 KW: 4905 Volts: 13800 RPM: 1800

Steam Turbine Generator

Steam Turbine Generator

Heat Recovery Steam Generator • • Manufactured by Vogt Coen Duct Burners Capacity: 125,

Heat Recovery Steam Generator • • Manufactured by Vogt Coen Duct Burners Capacity: 125, 000 lbs per hour Operating Pressure: 600 Psig

Heat Recovery Steam Generator

Heat Recovery Steam Generator

Steam Condenser

Steam Condenser

Steam Condenser

Steam Condenser

Steam Injection System • CLN Fuel System Upgrade (Fuel/Steam Pre-Mix prior to Fuel Manifolds

Steam Injection System • CLN Fuel System Upgrade (Fuel/Steam Pre-Mix prior to Fuel Manifolds and Fuel Nozzles) • CPS has developed a low-emissions combustion system, the Cheng Low-NOx (CLN®) system. CLN® simultaneously reduces NOx and CO emissions with the benefits of improved power/efficiency that lower operating cost by saving fuel. • The CLN development was started in 1998 with the first commercial installation in 2002. Most recently, CPS has converted five DLE combustion systems of the Rolls Royce 501 KB 7 S from DLE into the CLN® System reducing heat rate, NOx and lowering CO.

Steam Injection System

Steam Injection System

Steam System DCS Control Siemens/Moore APACS

Steam System DCS Control Siemens/Moore APACS

Other Upgrades • • x. Tend Hot Section Woodward GS 16 Fuel Control Valve

Other Upgrades • • x. Tend Hot Section Woodward GS 16 Fuel Control Valve Woodward GSOV 25 Fuel Stop Valves Gas. TOPS Metal. SCAN Lube Oil Condition Monitoring • • Generator: Total Hours Since New: 265, 118 Total Hours Since Last Major Inspection: 4, 830 Collector Retaining Rings changed to 18 Mn-18 Cr in 2004 Stator re-wedged 2012 Rotor Rings off Inspection and End Turns Re-Blocked 2017 IRIS Power GUARDII Monitoring System w/ Partial Discharge and Rotor Magnetic Flux

13. 8 KV to 60 KV Transformer • Step Up transformer ( Co Gen

13. 8 KV to 60 KV Transformer • Step Up transformer ( Co Gen to SVP) = 3 phase, 60 Hz, 33. 5 MVA – 63 k. V – 13. 8 k. V, sealed tank design, temperature rise 55/65°C, mineral oil, a DETC in the HV winding

13. 8 KV to 60 KV Transformer

13. 8 KV to 60 KV Transformer

One Line Drawing

One Line Drawing