SAGE METERING INC THERMAL MASS FLOW METERS FOR
- Slides: 95
SAGE METERING, INC. THERMAL MASS FLOW METERS FOR MEASURING GAS FLOW
HISTORY OF SAGE METERING u u Founded in Sept 2002 by Managers from other Thermal Mass Flow Meter companies Sage Metering has been an Industry leader in high performance Thermal Mass Flow Meters for Gas Flow, and has pioneered numerous innovations, including introducing a Digital method of driving the sensor (versus the traditional drift-prone Wheatstone Bridge)
IN-SITU CALIBRATION CHECK u u We are the only Thermal Mass Flow Meter Manufacturer that provides an "In-Situ Calibration Check" that assures that the Flow Meter still retains the original NIST Traceable Calibration. This simple 3 -step check is conducted at a "No-Flow" (0 SCFM) condition This customer check, verifies the Flow Meter's accuracy, and also confirms that the sensor is clean, and the Meter hasn't drifted or shifted
MARKET OVERVIEW u u u Sage provides high quality In-Line and Insertion Thermal Mass Flow Meters for a wide variety of Industrial, Commercial, and Environmental monitoring applications For the Environment, Sage is a well respected supplier of Flow Meters for Carbon Credit verification for Greenhouse Gas reduction For Energy related applications, the Sage NIST Traceable Thermal Mass Flow Meters have helped many companies increase productivity and efficiencies, while reducing energy costs
SAGE REPRESENTATIVES AND DISTRIBUTORS u u u Our Representatives are an integral part of our Sage Family They are a critical link to our Customers Our Representatives are Factory-trained for maximum local support
SAGE TECHNICAL PRESENTATIONS
WHAT IS A THERMAL MFM?
WHAT IS A THERMAL MASS FLOW METER? u It is a Meter that directly measures the Gas Mass Flow based on the principle of conductive and convective heat transfer
WHAT DO THE SENSORS CONSIST OF? u u The sensors are RTDs, which are Resistance Temperature Detectors They consist of highly stable reference-grade platinum windings clad in 316 SS One of the RTDs is self-heated by the circuitry and serves as the Flow Sensor The other RTD acts as a Reference Sensor. Essentially it is used for temperature compensation
ARE THE SENSORS RUGGED? u. The RTDs are clad in a protective 316 SS sheath for Industrial Environments
u The HOW DOES IT WORK? Sage proprietary sensor drive circuitry maintains a constant overheat, Δt, between the Flow Sensor and the Reference Sensor u As gas flows by the heated sensor (Flow Sensor), the molecules of flowing gas carry heat away from this Sensor, and the Sensor cools down as it loses energy Continued
HOW DOES IT WORK? - Continued u The circuit will automatically (within 1 second) replace this lost energy by heating up the Flow Sensor so the overheat temperature is restored u The current required to maintain this overheat represents the Mass Flow signal
ARE THEIR ANY QUESTIONS ABOUT THE TECHNOLOGY?
INSTALLATION ISSUES
INSERTIONS NEED STRAIGHT RUN *(Min 15 up, 5 down) *If insufficient straight run, consider Sage inexpensive Captive Flow Conditioners – see Slide 22 Chart
SENSOR IN CENTER OF PIPE (Well Developed Turbulent Flow) Easy to locate the center (See O & M Installation Depth Chart)
INSERTION FLOW METERS Typical Insertion Style Meter Typical Mounting Hardware
90° ELBOW EFFECT ON VELOCITY PROFILE
BOUNDARY LAYER BUILDUP IN PIPE Pipe Entrance>
CAPTIVE FLOW CONDITIONERS Optionally installed by users upstream of Insertion meters if insufficient straight run
IN-LINE METERS u ¼” Flow Bodies up to 4” NPT or Flanged u. Built-in Flow Conditioning (>1/2”)
IMPORTANCE OF FLOW CONDITIONING Recommended Pipe Diameters Upstream Without Flow Conditioning With Flow Conditioning 1 Minimum Industry Recommendation Sage Recommendation 15 3 20 5 Two 90° Elbows in different planes At least 40 9 4: 1 Area Reduction 15 3 4: 1 Area Expansion At least 30 10 Multiple Disturbance To Be Determined TBD Disturbance One 90° Elbow Two 90° Elbows in same plane 1 Standard for In-Line Meters, or Optional Captive Flow Conditioners for Insertions
INSERTIONS FOR LARGE DUCTS Ideal for Ducts larger than 36” u Average 2 or 4 Flow Meter Outputs u
INTEGRAL OR REMOTE
APPLICATION SUMMARY
APPLICATIONS & MARKETS (see Sage Website www. sagemetering. com for details) u INDUSTRIAL APPLICATIONS – (e. g. , Facilities Monitoring, Combustion Control, Compressed Air, Vent Air) u ENERGY REDUCTION – (e. g. , Natural Gas Sub-Metering, Boiler Flow) u ENVIRONMENTAL – (e. g. , Landfill Gas, Digester Gas, Flare Gas) u BY GAS TYPE – (e. g. , Compressed Air, Biogas, Natural Gas)
INDUSTRIAL AND ENERGY u NATURAL GAS AND COMPRESSED AIR u ENERGY SAVINGS AND EFFICIENCIES u HELP COMPLY WITH ISO 50001 – New Int’l Standard for Energy Mgmt Systems u NG: BOILERS, FURNACES & HEATERS u SUB-METERING OF NG AT INDUSTRY – Regulatory – Efficiency – Cost Accounting
ENVIRONMENTAL u ENVIRONMENTALLY DRIVEN REGULATIONS – Natural Gas Consumption – Boiler Flow Regulations – Flare Gas (Offshore Oil Platforms) – Flare Gas (Refineries – Feeder Pipes & Stacks) u CARBON CREDITS – DOMESTIC & INT’L – Landfill Gas, Digester Gas, Bio Gas – Climate Registry(US) & Kyoto Protocols (INT’L) – Greenhouse Gas Rules – 2011 & 2012
GOV’T & ENVIRONMENTAL REGULATIONS THAT DRIVE REQUIREMENTS u 2005 ENERGY POLICY ACT (amended 12/07) – Mandates that Federal Buildings (Post Offices, VA Hospitals, Prisons) reduce energy usage (typical 3% per year -30% reduction by 2015). Need NG meters u EPA NEW RULE ON GREENHOUSE GAS EMISSIONS – Report GHG Emissions from all sectors of economy – Req’d for Landfills (>25 K Tons/Yr) & misc GHG emitters u CLIMATE ACTION RESERVE (CAR) + CCX CREDITS – Monitor LFG, Dairies & Pig Farms for Carbon Offsets u KYOTO PROTOCOL (Int’l Body re GHG Reduction Projects) u BOILER REGULATIONS REQUIRING NG MONITORING – NJDEP (Industrial/Commercial/Institutional Boilers>5 MM BTU) – CA AQMD Rule 411 requires each fuel line’s consumption, etc
PRODUCT AND TECHNOLOGY REVIEW
SAGE PRODUCTS
SAGE PRODUCTS u PRIME (SIP/SRP)- Our Premier TMFM u PRISM (SID/SCD)- Portable Datalogging TMFM u CLEAR (SIA/SRA)- Our Most Economical TMFM u OTHERS- SIG/SRG, SIE/SRE(Div 1), SIL (Blind) u MOUNTING u FLOW HARDWARE - SVA 05, STCF 05 CONDITIONERS – Standard in ½” and up In-Line Flow Meters – Optional Captive Flow Conditioners for Insertions u SOFTWARE- Std for SID, Opt’l for SIP & SIA
WHY THERMAL MFMs over OTHER TECHNOLOGIES?
WHY THERMAL? u DIRECT MASS FLOW – No need for separate T or P transmitters u RANGEABILITY AND SENSITIVITY – Turndown of 100 to 1 – Resolution as much as 1000 to 1 (for Sage) – Sage can even detect 5 SFPM (e. g. , 1 SCFM in 6” pipe) u LOW PRESSURE DROP – Will not impede the Flow or waste energy u NO MOVING PARTS – Eliminates costly bearing replacements, and prevents undetected accuracy shifts u EASE OF INSTALLATION – Insertion Style for pipes 1” and up
ADDITIONAL BENEFITS (Pressure Independence) 15 Data Points at 110 psig (BP), than same output, even at 0 psig (No Back Pressure)
THERMAL MFM ADVANTAGES (OVER OTHER SPECIFIC TECHNOLOGIES) u Temperature and Pressure measurement needed on Vortex, Turbine, Positive Displacement, Orifice, & Pitot Tubes to obtain Mass Flow u Coriolis is expensive and has large head loss u All above have limited turn-down (poor low end sensitivity) and substantial pressure drop u Turbine and Positive Displacement have moving parts (may need frequent maintenance) u Insertion Style meters not available on above technologies (except Pitot Tube and some Vortex)
WHY SAGE THERMAL MASS FLOW METERS over OTHER TMFM COMPETITORS?
THE SAGE ADVANTAGE - INNOVATION u PIONEERED NUMEROUS INNOVATIONS – Introduced a Digital method of driving the sensors (vs the traditional drift-prone Wheatstone Bridge) – Sage is the only TMFM Manufacturer that provides an "In-Situ Calibration Check" that assures that the Meter still retains the original NIST Calibration – Lead-Length Compensation up to 1000 ft on Remote Style - yet Junction Box has no electronics – just terminals
THE SAGE ADVANTAGE - BENEFITS u BENEFITS OF PROPRIETARY TECHNOLOGY – Enhanced signal stability – Improved temperature compensation – Greater sensitivity to Flow changes and improved resolution – Fast Response Time to Flow Changes – Ability to digitally adjust the dynamic operating range of the meter for specific process conditions
ADDITIONAL BENEFITS (Extraordinary Temperature Compensation)
SAGE PRIME
SAGE TM PRIME Our Top Selling Flow Meter!
TM INTRODUCING SAGE PRIME u PRIME REPRESENTS 80% OF ALL SALES u HIGH CONTRAST ORGANIC LEDS (OLEDS) – Graphical Display with Flow Rate, Total and Temp – Photocell activated Screen Saver-extends display life – Displays Calibration Milliwatts (mw) for ongoing diagnostics and In-Situ Calibration Check u RUGGED DUAL-SIDED NEMA 4 ENCLOSURE – Large easy-to-access terminals – clearly marked – Lightweight and attractively designed – UL & CSA approved (24 VDC) and CE compliant – Powered from 24 VDC, 115 VAC/230 VAC or 12 VDC
DUAL COMPARTMENT (Separate Rear Enclosure) u Sage Prime has a dualcompartment windowed enclosure featuring a very high contrast photo -emissive OLED display u The rear compartment, which is separated from the electronics, has large, easy-to-access and well marked terminals, for ease of customer wiring
SAGE PRIME TERMINALS
SAGE PRIME ORGANIC LED (OLED) DISPLAY
SAGE PRIME DISPLAY CLOSE-UP u High contrast OLEDs visible even in sunlight u Graphical display – displays Percentage of FS Rate u Flow Rate in any units (per Sec, Min or Hour) u Totalizes up to 9 digits, then rolls over u Displays Temperature in ºF or ºC u Continuously displays raw milliwatts (mw) for ongoing diagnostics (In-Situ Calibration) u Diagnostic LEDs for power and Modbus
TM SAGE PRIME KEY FEATURES u POWERFUL STATE-OF-THE-ART MICROPROCESSOR TECHNOLOGY – Digital sensor drive circuit – Provides enhanced signal stability – Excellent temperature compensation – Extraordinary reproducibility – Low power dissipation, under 2. 5 watts (<100 m. A at 24 VDC) – Ideal for Solar Power u VARIETY OF OUTPUT SIGNALS – Isolated or ground based 4 -20 m. A of Flow Rate – Pulsed outputs of Totalized Flow – Modbus® compliant RS 485 communications – Field reconfigurable with Addresser software
SAGE PRIME REMOTE BRACKET* *Also supplied with SRE Enclosures
IN-SITU CALIBRATION CHECK & DEMO – 3 EASY STEPS Loosen, Lift, Look
IN-SITU CALIBRATION CAPABILITY u All Sage Thermal Mass Flow Meters feature the ability for the customer to verify the meter’s accuracy, as long as a “No Flow” (0 SCFM) condition can be created – This is totally unique to Sage – For years, our Thermal Competitors have required expensive annual factory recalibrations u With the Insertion Style Flow Meter, and an SVA 05 Isolation Valve Assembly mounting accessory, creating a “No Flow” condition is easy – This simple 3 -Step procedure can be done In-Situ and only takes a few minutes – It assures that the meter still retains the original NIST Calibration, and verifies that the meter hasn’t drifted or shifted, and confirms that the sensor is clean
IN-SITU CALIBRATION CHECK FOR SAGE INSERTION THERMAL MFMs 3 -Easy Steps
IN-SITU CALIBRATION CHECK FOR SAGE Step 1 – “Loosen”
IN-SITU CALIBRATION CHECK FOR SAGE Step 2 – “Lift”
IN-SITU CALIBRATION CHECK FOR SAGE Step 3 – “Look”
IN-SITU CALIBRATION EXPLANATION u The reason Sage can perform the In-Situ Calibration Check, is due to the Meter’s extraordinary reproducibility, even at a “No Flow” (0 SCFM) condition u This reproducibility is a direct result of having developed a Digital method of driving the sensors vs the drift-prone “Wheatstone Bridge” u Essentially, the customer can recreate an identical data point to that taken at Sage, at the one condition they can accurately reproduce – “No Flow” (0 SCFM)
SAGE ZEROING CHAMBER (USED TO GENERATE A “NO FLOW” CONDITION)
IN-SITU CALIBRATION mw COMPARISON u The customer simply compares the observed milliwatts (mw) on the Prime display to the Factory’s original data point (noted on the Flow Meter’s Certificate of Conformance or the Meter’s tag). In fact, since the Flow Meter’s raw calibration data is linearized with a 5 th order polynomial, that is stored digitally, any reproducible data point is sufficient to verify that the original data is intact, but only a “No Flow” (0 SCFM) data point can be truly generated by a customer in the field
RAW NIST FLOW DATA AND LINEARIZATION
LINEARIZED DATA IS STORED AS COEFFICIENTS
SAGE PRISM PORTABLE DATALOGGING MASS FLOW METER
SAGE PRISM PORTABLE BATTERY OPERATED DATALOGGING TMFM
SAGE PRISM u Recipient of Flow Control 2011 Innovation Award
SAGE PRISM OVERVIEW u The versatile Sage Prism™ combines our innovative Digital technology for gas Thermal Mass Flow measurement with extensive datalogging capability and portability u The ergonomically designed Prism Portable operates up to 10 hours on a built-in rechargeable lithium-ion battery, and can capture up to 3800 data points of gas flow in up to 99 different pipes
SAGE PRISM FEATURES u CAPTURES UP TO 3800 POINTS – Auto Logs every 10 seconds – or Manual Logging (display flashes w/Log) u DISPLAYS ALL PARAMETERS – Numerical and Graphical Flow Rate & Temp – Log #, Time & Date Stamps – Channel ID (A-P) and 8 Character Label – Optional Tag ID (99 Tags) and its Label u RECONFIGURABLE W/KEYPAD or LAPTOP – Includes free Addresser software u DATA OUTPUTS TO EXCEL FORMAT
PRISM CAN HAVE 16 CALIBRATONS u 16 CHANNELS AVAILABLE – Configure for different pipes – Configure for different gases – Configure for different combinations of pipes & gases u CALIBRATION RULES – Separate calibration needed for each pipe from 1”– 3” – Discounts for subsequent calibrations of same gas – If same Gas, calibrate once for pipes 4” and up – Then user can configure other Channels (pipes 4” and up) w/Addresser software and K-Factors (Area Ratios)
PRISM OPENING SCREEN
PRISM KEYPAD SCREEN
TYPICAL SCREEN PRIOR TO NEW DATA
CHANNEL A and LOG DATA
CHANNEL A RENAMED
UP ARROW TO CHANNEL B
UP ARROW TO CHANNEL C
UP ARROW TO CHANNEL D
UP ARROW TO CHANNEL E
UP or DOWN REPEATEDLY FOR CHANNEL P
USE POWER BUTTON TO SWITCH MODES (Press for 1 second to switch to next Mode) u CHANNEL NAVIGATION MODE – Just described (up to 16 Channels) u RE-MAP MODE – Associates particular pipes with Channel – Pipe will have TAG IDs (described later) u FILES/LOG MODE – Clears Log Files or Loads Route Files u TAG ID MODE – Navigates through up to 99 Tags (locations) – Following slides describe
TAG ID MODE – TAG #01 (note that this Tag is associated with Channel A)
UP ARROW TO TAG #02
UP ARROW TO TAG #03
DOWN ARROW 3 TIMES FOR TAG #99
RE-MAP MODE (From TAG ID Mode, press Power Button for 1 second twice) u Use RE-MAP to associated TAG #01 with Channel C instead of A – Note that there is a double arrow next to the TAG. Navigate with the arrows until TAG #01 shown, then press SEL – See next slide for selecting Channel C
RE-MAP MODE - continued u Continuation of association of TAG #01 w/ Channel C instead of A – Note that there is now a double arrow next to the CHAN (see top photo) – Navigate with the arrows until CHAN C is shown (bottom), then press SEL – In next slide, the double arrow is shown back on TAG – we have MAPPED TAG #01 to Channel C
RE-MAP COMPLETED u Association of TAG #01 to Channel A is complete – Note that there is again a double arrow next to the TAG – To return to the TAG ID MODE, Press Power Button twice (for 1 second, each time)
COMPLETED RE-MAP SHOWN IN TAG ID MODE
FURTHER INFORMATION ON PRISM u For further information on the operation of the Prism, refer to Sec. F of the Sage Prism Operations and Instruction Manual titled “Prism Operation and Keypad Navigation” accessible from the Website u Website: www. sagemetering. com Login (at top of the Website) User Name: “sage” Passcode: “ 7243737”
SAGE CLEAR TMFM FOR GASES Packed with Features – yet Affordable
SAGE CLEAR DESCRIPTION u The Sage Clear is an economical Thermal Mass Flow Meter featuring a bright, high contrast, photo-emissive OLED display of Flow Rate, Total and Temperature in a lightweight NEMA 4 indoor enclosure u Clear has large, easy-to-access, well marked terminals, for ease of customer wiring. It is powered by 24 VDC (or optionally 115/230 VAC) and includes a built-in power switch. The power dissipation is under 2. 5 Watts (e. g. , under 100 m. A at 24 VDC)
SAGE CLEAR FEATURES u Economical packaging u Calibration milliwatts (mw) continuously displayed – for ongoing diagnostics & In-Situ Calibration Check u Photocell activated Screen Saver – extends display life Continued
SAGE CLEAR FEATURES – Continued u Proprietary Digital sensor drive circuit provides enhanced signal stability & is unaffected by process Temperature & Pressure changes u Remote Style has Lead-Length Compensation – up to 1000 ft to Junction Box & its terminals u Field reconfigurable w/ CLEARCOM option and Addresser software
PRODUCTS IN DEVELOPMENT u ATEX ZONE 1 (ATEX II 2 2 G Exd IIC T 6) u HART Communications u High Temperature TMFM (800 F) u AC Powered Data Logging Flow Meters with an SD card u And More to come, based on Rep feedback and Customer needs
ELEMENTS OF SUCCESS u INNOVATIVE u FOCUS PRODUCTS ON PROVIDING VALUE u ON-TIME DELIVERY u DEDICATED PERSONNEL ……. and
ELEMENTS OF SUCCESS u EXTRAORDINARY u STRONG CUSTOMER SERVICE COMMITMENT TO QUALITY u RESPONSIVE u CONDUCT TO REPS & CUSTOMERS BUSINESS HONORABLY
ARE THERE ANY QUESTIONS OR COMMENTS?
SAGE METERING, INC. We thank you for your time and attention, and welcome the opportunity to assist you with your gas flow application For additional information, please visit our website at www. sagemetering. com (User’s name: “sage”; Passcode for the O & M Manual is 7243737)
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