Robotics 1 Feb 2008 IRB 140 presentation Robotics
© Robotics - 1 Feb. 2008 - IRB 140 presentation
© Robotics - 2 IRB 140 – Small and powerful n The smallest 6 axis robot in the ABB robot range n Outstanding motion technology and excellent path accuracy, as well as being highly robust n A multi purpose robot
A powerful 6 axis robot Supplementary load on wrist 0. 5 kg 70 mm 80 mm © Robotics - 3 6 kg Payload 6 kg Reach 0. 81 m Pos. repeatability 0. 03 mm Turbo variant available Supplementary load on upper arm 1 kg
© Robotics - 4 IRB 140 T – turbo n Cycle-times are considerably reduced n Reductions between 15 -20 % are possible using pure axis 1 and 2 movements. n Well suited for packing applications and guided operations together with Pick. Master.
© Robotics - 5 Top 5 sales arguments n Very short cycle times n Very reliable due to robust design n Outstanding accuracy with True. Move 2 nd generation n Can be mounted at any angle n Built for real life n Unique protection variants for a small robot
Very short cycle times Precise dynamic model for serial robot Competition n Advanced servo control n n On-line optimization of robot speed and acceleration n Outstanding in short and medium movements © Robotics - 6 n Sometimes higher axis speed but lower acceleration and deceleration, which means longer cycle times.
Very reliable due to rubust design © Robotics - 7 n Rigid structure+fast brakes +collision detection software = High collision resistance Competition n Less collision resistant due to weaker structures n Spur gears for high accuracy n Fully integrated cable harness n Compact gears – less robust n Media integrated up to upper arm (IO, air, power) n Less collision resistant due to less accurate dynamic model n MTBF 204, 000 h for manipulator
Outstanding Accuracy n © Robotics - 8 n Rigid steel structure, hardly affected by thermal expansion True. Move 2 nd generation technology ensures leading accuracy for path, position and speed n Crucial in all applications with demand on precision n Backlash eliminators (axis 1, 2 and 3) secure the path following Competition n Less accurate dynamic models. n Speed dependant path accuracy – need for adjustments and modifications n Aluminium and plastic structures which are less rigid
Accuracy test made at 1, 000 mm/s Without True. Move and Quick. Move © Robotics - 9 With 2 nd generation. True. Move and Quick. Move
Can be mounted at any angle n n © Robotics - 10 n IRB 140 has a long reach backwards and forwards IRB 140 can be mounted in any angle No limitation on axis 1 when wall mounted Easily positioned in the robot cell or inside a machine Full work area regardless of mounting position
© Robotics - 11 Designed for Real Life n Maximum payload, wrist load, and arm load at the same time n Built to work with max. payload and full speed continuously in process applications Competition n Increased arm load reduces payload capacity n Cannot work continuously with max payload and speed
© Robotics - 12 Unique protection for a small robot n Foundry. Plus - protection for harsh environments n Wash – protection for food industry n Clean room protection (Clean Room 10 FS/ 4 ISO)
© Robotics - 13 Foundry. Plus n Completely fulfills the IP 67 standard. n It withstands lubricants and cooling liquids n It continues to function flawlessly even when completely covered with sand n It withstands aluminum spits and splashing as well as fluid aluminum n It is washable with hot steam
© Robotics - 14 Wash n Needed in the food industry where all equipment has to be thoroughly washed daily n Painted with two component epoxy paint n Chemical nickel-plated turning disc to increase the resistance against corrosion n IP 67
Clean room n Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc n IP 67 n Clean Room 10 FS/ 4 ISO © Robotics - 15 n FS 10 =Max. 10 particles larger than 0. 5 microns are allowed per cubic feet of air The only robot on the market both Clean room (10) and steam washable (IP 67)
Protections vs competition IP-class ABB IRB 140 Fanuc Motoman LR Mate 200 i. C HP 5 Kuka KR 5 IP 67 IP 65 IP 40 Wrist IP 67 © Robotics - 16 Protection Foundry. Plus Waterproof Clean room 100 Wash Dust and waterspray resistant
Main applications Other Dispense/coating Welding (laser and arc) © Robotics - 17 Assembly Material handling/Machine tending
© Robotics - 18 IRB 140 in the Metal Fabrication n Material handling between operations n Laser welding n Arc welding n Inspection of final parts
© Robotics - 19 IRB 140 in the Consumer industry n Picking n Packing n Material Handling small bottles of snaps Packing of cheese
IRB 140 in Consumer Electronics © Robotics - 20 n Laser welding n High speed and high accuracy n Clean room 10
IRB 140 in the Plastics industry n Loading/Unloading 6 kg load capacity for double gripper n 6 axes for high accessibility n Mounting on top of small Injection Moulding Machine n Material Handling n Assembly n Deburring © Robotics - 21 n
IRB 140 in Foundries n Die Spraying n Extraction n Mounting at any angle © Robotics - 22 n 6 kg payload unique Flexible cell solution by partner Evolut
© Robotics - 23 IRB 140 and its competitors ABB IRB 140 Fanuc LR Mate 200 i. C Motoman HP 5 Kuka KR 5 Payload 6 kg 5 kg Reach Repeatability 810 mm 0. 03 700 mm 0. 02 701 mm 0. 03 855 mm 0. 03
Strongest Robot in Class © Robotics - 24 High moment of inertia capability. Important in applications with large work objects and reorientations of the wrist, e. g press brake tending
IRB 140 - Summary 6 kg load capacity plus supplementary 0. 5 kg on wrist and 1 kg on upper arm Small size, large working range 6 axis Small, robust and powerful, suitable for a variety of applications Floor, wall and inverted mounted - at any angle Low noise level Foundry Plus - IP 67 - Wash © Robotics - 25 Clean room 10
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