RJ SPRING RUBBER AND METAL PARTS MFG CORP
RJ SPRING RUBBER AND METAL PARTS MFG. CORP. Company Profile Presentation
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENT FUTURE PLANS Page 2
BUSINESS PROFILE Business Trade Name : RJ Spring Rubber and Metalparts Mfg. Corp. Business Address : 171 Nat’l Road, Ortigas Ave. Ext. Brgy. Delapaz, Antipolo City Nature of Business : Manufacturer Plant and Office Area : Date Established : Plant : 900 sq. m / Office : 100 sq. m September 1994 Kind of Ownership : Corporation Contact Numbers : (02) 658 -19 -87 ; (02) 658 -19 -51 ; (02) 473 -04 -33 ; (02) 387 -93 -15 Fax : (02) 212 -05 -31 Email : Website : Page 3 Sales@rjspringrubber. com / rjspringrubber@yahoo. com www. rjspringrubber. com
ABOUT US Company History and its Operation As RJ SPRING RUBBER & METAL PARTS MFG. , CORP. , faces the 21 st century, the company takes pride in its work by using the latest and updated technology available. Since its start of operation (September of 1994) up to this day, RJ SPRING RUBBER & METAL PARTS MFG. , CORP. , (formerly Iris Spring and Rubber Industries) have been providing rubber, metal and spring components/items to various clients, serving the clients according to their needs. We believe that we’ll be able to compete globally in the near future since it is the company’s vision to become a highly respected fabricator and producer of various rubber and metal spring components/items. The company assures its clients of their satisfaction by addressing their needs and requirements in a timely manner. At its early stage, RJ was able to capture almost 75% of the total market requirement for Automotive, Appliances, Electronics, Bottling, Shipping and Mining industries merely because of its COMMITMENT IN TOTAL CUSTOMER SATISFACTION. In this regard, it is thus projected, that it won’t take too long for RJ to rise into prominence and gain the stature as one of the most reliable and prestigious player in the manufacturing industry. The company safety and product quality. An open communication policy is practiced throughout the company wherein the personnel are encouraged to air their problems and resolve them at the earliest possible time. At the early stage, RJ’s production is strongly determined to lead in this industry by its new management style and system of operation. Its simple organized structure, office procedures, and policies reflect a new enterprising industry, but still concerned on work volume capacity and efficiency already reached a level of about 3 to 4 tons per month with zero accident reported. As of Today, the company is already ISO 19001: 2000 & ISO 14001: 2004 Certified under SGS Philippines. Page 4
MISSION AND VISION QUALITY AND ENVIRONMENTAL POLICY We, at RJ SPRING RUBBER & METAL PARTS MFG. , CORP. , believe that the establishment of an effective quality and environmental management system will help our company achieve its vision of becoming a highly respected fabricator and manufacturer of various rubber and metal spring components/items. The company is strongly determined to lead in this industry by providing satisfaction to our customers and complying with all applicable environmental laws and other requirements that we subscribe to. We will achieve this by: Addressing the needs and expectations of our customers in a timely manner; Continually improving our processes and manpower through innovation training Continually raising quality and environmental awareness within the Company and our customers & suppliers as well; Developing sound practices for effective waste management and proper consumption of electricity. It is imperative that all personnel understand this policy and that all relevant objectives/targets formulated are for the continual improvement of the quality and environmental management system. Page 5
Purpose, Scope and Applicable Standards Purpose and Scope This Integrated Quality and Environmental Management System Manual documents RJ Spring Rubber & Metal Parts Mfg. , Corp. , quality and environmental systems as a company engaged in the manufacturing industry, to demonstrate the company’s commitment to consistently provide products and services that meet customer and regulatory requirements, prevent pollution, and continual improvement. This manual establishes compliance with the standards listed in the Applicable Standards section of this manual. This Quality and EMS Manual applies to all processes and functions within RJ Spring Rubber & Metal Parts Mfg. , Corp. , in its Rizal office/plant – manufacture of spring and rubber. Applicable Standards ISO 9001: 2000, Quality Management System ISO 14001: 2004, Environmental Management Systems Exclusion: ISO 9001: 2000 Section 7. 3 –Design and/or Development, including all subsections within these clauses. ISO 9001: 2000 Section 7. 5. 2 – Validation of Processes for Production and Service Provision and all subsections within these clauses. Justification: RJ Spring Rubber & Metal Parts Mfg. , Corp. , does not design or develop the products it produces. All product specifications are defined by customers. Page 6
Certification, Awards and Recognition Certified by ISO : 14001: 2004 and 9001: 2000 2006 Outstanding Local Suppliers – Isuzu Philippines Corporation Best in Quality Award – Sharp Philippines Corporation 2004 Appreciation Award for Excellence – Sharp Philippines Corporation Page 7 2009 ZERO Delay in Delivery – Isuzu Philippines Corporation
BUSINESS PROCESS CHART Customer Business Planning Order Handling Warehousing & Maintenance Management Responsibility & Resource Management Plan Product/Service Realization (Do) Monitoring & Measurement (Check-Act) Page 8 Manufacturing Admin Inspection & Delivery Subcon Plating & Testing Customer Review and Improvement
PRODUCT SALES CONTRIBUTION Page 9
PART SALES CONTRIBUTION Page 10
CUSTOMER SALES AND CONTRIBUTIONS Page 11
MAJOR CUSTOMERS France It’s Precision Ltd. Singapore Autoventions Marketing Corp. OE Works Thailand Page 12 Interphil Laboratories.
TARGET CLIENTS 1 Automotive Industries 2 Electronics Industries 3 Bottling Companies 4 Food Companies 5 Construction Industries 6 Pharmaceuticals 7 Hardware Page 13
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS Page 14
PRODUCT CATEGORIES Springs Spring BENDED WIRES Stamping Parts Rubber Fabrication Page 15
SPRING PRODUCTS Tension Spring Compression Spring Page 16
SPRING PRODUCTS Coil Spring Danly Spring Page 17
SPRING PRODUCTS Special Type Spring Extension Spring Page 18 Torsion Spring Hose Clips
PRODUCTS CATEGORIES Spring BENDED WIRES Stamping Parts Rubber Fabrication Page 19
BENDED WIRES PRODUCTS Seat Frames Doorlinks Page 20 Star Type Ring
PRODUCT CATEGORIES Spring BENDED WIRES Stamping Parts Rubber Fabrication Page 21
STAMPING PARTS PRODUCTS Page 22
PRODUCTS CATEGORIES Spring BENDED WIRES Stamping Parts Rubber Fabrication Page 23
RUBBER PRODUCTS Page 24
RUBBER PRODUCTS Page 25
PRODUCT CATEGORIES Spring BENDED WIRES Stamping Parts Rubber Fabrication Page 26
FABRICATION Page 27
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS Page 28
PRODUCT APPLICATION Adjuster Spring Seat Frames Page 29
PRODUCT APPLICATION Bracket for Step Board Star Type Ring Page 30 Battery Clamp
PRODUCT APPLICATION Battery Clamp and Tension Rod Battery Carrier Rubber for Assist Grip (Finisher Assist Grip) Rubber Mud Guard Skirt Buffer Doorlinks Page 31 Hoseclip and Rectagular Washer
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS Page 32
STRATEGIES SUCCESS RESPONSE TO CUSTOMERS COMPLAIN Check CHEAPER COST Completely & ISO 9001 REDUCE ACCURATE Completely Find Out TOOLS AND EQUIPMENT SUPPORT RE-USE, RECYCLE ONTIME Safety First TECHNICAL SUPPORT ISO 14001 V. A. V. E DELIVERY = Q U A L I T Y Page 33 C O S T D E L I V E R Y 5’S T E C H N I C A L S A F E T Y
STRATEGIES Contingency Plan Category Potential Risk Material shortage due to: Material Machine Mold Man Power Outage Fire Page 34 1. Delivery Delay 2. Uncontrollable Reason Machine Breakdown Mold Damage Containment Plan 1. Give 3 months forecast to suppliers Maintain Stock Level Finish Goods 2. Regular Visits to local suppliers 1 month Buffer Stock 3. Monitor suppliers performance on a monthly basis 1. Strictly follow machine preventive maintenance program 2. Maintain stock of commonly used spare parts of machines 1. Conduct Trial for alternative machine 2. Keep back up sub con incase alternative machine is available Conduct Immediate mold repair 1. Rj spring has internal mold repair capability Line Stoppage due to labor problem Electrical Supply breakdown Occurrence of Fire Preventative Measures Standby Generator is available incase of power outage Implement Emergency Response Procedure Conduct mold preventative maintenance after each production 1. Strengthen labor management council activities. 2. Regular LMC meetings (twice a month) to discuss LMC concerns and to address labor issue 1. Continue conducting substation preventative maintenance 2. Quarterly check up of electrical circuit breakers to check for any abnormality 1. Continue to implement monthly 5’s & safety patrol to verify that all safety measures are implemented. 2. Strictly follow external audit advise and improvement suggestions.
Machines and Equipments Mechanical Power Press Brand Date Purchased Tons Type Die Clearance Japan Jan. 2002 10 Mech. Power Press Japan Jan. 2002 25 Japan Nov. 2008 Japan Die Size Machine Qty. Min Max 8” 6” 8” 2 Mech. Power Press 14” 11” 14” 2 60 Mech. Power Press 29” 15” 17” 1 Nov. 2008 30 Mech. Power Press 16” 12” 14” 1 Taiwan Nov. 2008 80 Mech. Power Press 20” 16” 18” 1 Japan Jan. 2009 150 Mech. Power Press Page 35 1
Machines and Equipments Rubber Press Brand Date Purchased Capacity Type Japan May. 2001 3 HP Japan May. 2001 Assembled May. 2001 Page 36 Mould Size Machine Qty. Min Max Hydraulic 8 x 8 14 x 14 2 3 HP Hydraulic 8 x 8 14 x 14 1 3 HP Semi -Hydraulic 6 x 6 12 x 12 2
Machines and Equipments Automatic Coiling Machines Brand Date Purchased Capacity Type/Kind Germany Nov. 2008 3 HP Germany Nov. 2008 Germany Die Size Machine Qty. Min Max Wafios 0. 8 mm 3. 0 mm 1 3 HP Wafios 1. 0 mm 3. 0 mm 1 Nov. 2008 3 HP Wafios 1. 0 mm 5. 0 mm 1 Nov. 2008 1 HP Hokuyo 0. 3 mm 1. 0 mm 1 - It can produce hundred thousands of spring per day. Page 37
Machines and Equipments Manual Coiling Machines Brand Date Purchased Capacity Type/Kind Assembled Jan. 2002 1 HP Assembled Jan. 2002 Assembled Clearance Die Size Machine Qty. Min Max Manual 0. 3 mm 1. 2 mm 2 1 HP Manual 1. 0 mm 3. 0 mm 4 Jan. 2002 1 HP Manual 3. 0 mm 8. 0 mm 5 Assembled Jan. 2002 3 HP Manual 8. 0 mm 12. 0 mm 3 Assembled Jan. 2002 3 HP Manual 12. 0 mm 50. 0 mm 1 Page 38
Machines and Equipments Machines for Fabrication (In-House) Brand Date Purchased Size/Capacity Type/Kind Machine Qty. Japan Nov. 2008 3 FT/3 HP Conventional Lathe Machine 1 Japan Nov. 2008 6 FT/4 HP Conventional Lathe Machine 1 Japan Jan. 2001 3 FT/3 HP Conventional Lathe Machine 1 Japan Jan. 2004 3 HP Vertical Milling Machine 1 Japan Nov. 2008 3 HP Conventional Lathe Machine 1 Germany May. 2004 3 HP Migweld 1 China Nov. 2008 3 HP Power Saw 1 Japan Nov. 2009 Surface Grinder 1 Page 39
Technical Support Equipments Durometer (Hardness Tester) Digital Caliper Micrometer Page 40 Vernier Height Gauge Digital Weighing Scale
CONTENTS COMPANY PROFILE PRODUCTS PRODUCT APPLICATION STRATEGIES, MACHINES & EQUIPMENTS FUTURE PLANS Page 41
Future Plans ACTIVITY Allocation of budget for plant construction at laguna plant Start of plant construction Transfer of machine & production line Page 42 2010 2011 2012
Future Plans LOAD TESTING MACHINES Page 43
Future Plans CNC SPRING MAKING AND COILING MACHINE Page 44 CNC WIRE BENDING MACHINE
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