RIGHT FROM THE START SANITARY WARE TECHNICAL INFORMATION

RIGHT FROM THE START SANITARY WARE + TECHNICAL INFORMATION + INSTALLATION + GREEN MOVEMENT by: FMM Malaysian Ceramic Industry Group (MCIG) October 2016

about Name : Sharifah Suzana Simmonds (LAM ID/S 12, MIID M 85) Company : Doe Industries Sdn Bhd Position : Corporate Branding Manager v Chairman of sanitary ware – FMM-MCIG (2 nd ) v Council Member – Malaysian Institute of Interior Designers (MIID) v HEAD OF MEDIA & PUBLIC RELATION v CHAIRMAN – STUDENTS SATURDAY PROGRAM Registered Interior Designer – Lembaga Akitek Malaysia (LAM) No of years in Industry: 25 years v

TECHNICAL INFORMATION

TECH INFO MS 1522 : 2015 VITREOUS CHINA WATER CLOSET PANS – SPECIFICATION (FOURTH REVISION) MS 147 : 2001 SPECIFICATION FOR QUALITY OF VITREOUS CHINA SANITARY APPLIANCES (FIRST REVISION) MS 1799: 2008 URINAL – SPECIFICATION MS 2578 : 2014 CERAMIC WASH BASINS – SPECIFICATION MS 795 -1 : 2011 SPECIFICATION FOR WC FLUSHING CISTERN MS 2545 : 2014 FLUSH VALVES - SPECIFICATION

TECH INFO • MS 147 • MS 795 (internal fittings) • MS 1522 • Newspaper test • Simulating test • Sawdust test • Ball test • Toilet paper test • Reduce flush – liquid containment test • Loading test (at what weight? ) • Endurance test – for hybrid WC • Chemical test endurance test – for hybrid WC * Note : Full flush – 6/5/4 L, reduce flush 3 L or less

TECH INFO • MS 147 • MS 2578 • Strength and support test • Draining of water test • MS 147 • MS 1799 • Flushing test – max 2. 5 L • Strength test (wall hung urinal)

VIDEO – TESTING METHOD

TECH INFO Manufacturing process chart 1 st stage R&D Preparation of slip Mould making Glaze Manufacturing process Casting Finishing Drying Glazing QA/QC *(Each section has it own QA) Logistic Firing

TECH INFO Fire crack : A line shallow crack in the body not covered with glaze on the visible surface of the product QA/QC Type of defects Blister : A raised portion of the surface having the height or width greater than 1 mm Pinhole : A small hole in the glazed surface less than 0. 5 mm diameter Speck : An area of contrasting colour less than 1 mm maximum dimension. (Speck less than 0. 25 mm maximum do not constitute a defect sufficient in number to form a discolouration Wavy finish (poor finish) : A defect in finish having the appearance of numerous runs in the glaze, irregular or mottled finish Warpage : A distortion of a part of an appliance which is designed to be plane against the horizontal and vertical surface during the installation process Dunt : A hair line fracture extending through the body. (Dunts are caused by strains up during the manufacturing process) Definition : MS 147: 2001

INSTALLATION & MAINTENANCE

DESIGN REQUIREMENT Basic understanding of design requirement MS 2015 : 2006 (Part 1 – Part 4) • PUBLIC TOILETS – PART 1 : MINIMUM DESIGN CRITERIA • PUBLIC TOILETS – PART 2 : INSPECTION CRITERIA • PUBLIC TOILETS – PART 3 : RATING CRITERIA • PUBLIC TOILETS – PART 4 : CODE OF PRACTICE FOR MAINTENANCE MS 1402 : 2006 (Part 1 – Part 4) • CODE OF PRACTICE FOR SANITARY SYSTEM IN BUILDINGS – PART 1 : DESIGN (FIRST REVISION) • DITTO – PART 2 : INSTALLATION • DITTO – PART 3 : TESTING AND COMMISSIONING • DITTO – PART 4 : OPERATION AND MAINTENANCE

Overview MS 2015 : PART 1 (Design) Public toilet • General – To assist in provision of clean, hygienic, safe & convenient-touse public toilet – Covers all public toilets whether found in stand-alone structure or inside buildings (used by the occupants or by visitors to the building or both). It covers statutory requirements, design, location, number, type and quality – This Standard DOES NOT cover supply of water or the provision of wastewater disposal or storage system for public toilets – General/recommendation of layout plan for different type of establishment MS 1402 : PART 1 (Design) Sanitary System • General – Gives recommendation for planning, design, installation & workmanship of sanitary systems in building, which includes water supply system, sanitary appliances, sanitary pipe work, ventilation system including all other works for non-pressure domestic and public buildings – coves only from fittings discharge to the final manhole – Indicates what is the min requirements for the design of sanitary system & good practice under normal conditions – Ratio for WC/Sq Pan/urinal/Basin for different type of establishment

Internal fittings – dual flush Overflow pipe Discharge valve Inlet valve Dual flush internal fittings with high pressure inlet valve Dual flush button Dual flush internal fittings with low pressure inlet valve

Internal fittings – single flush Single flush internal fittings with high pressure inlet valve Single flush button Single flush internal fittings with low pressure inlet valve

Internal fittings – single flush Water Level Marking

Sediment accumulated inside cistern

Installation Source : Singapore Standard CP 48 : 2005

Cross Section of WC SIPHONIC WC PAN Siphonic action - whereby the soil is removed by the siphonage induced by flushing water. Specially structure waste pipe and characteristic flow of water generate siphonic effect. (BS EN 997: 2003) WASH DOWN WC PAN Wash down – soil is cleared only by the force and volume of the flush water

WC Trap - roughing-in P trap/HO (Horizontal Outlet) S trap/BO (Bottom Outlet) Rough-in : 190 mm 2” off set connector Rough-in : 225 mm 1” off set connector Straight connector Product Presentation 19

WC Trap - roughing-in Bend 14 degree – to connect P trap WC spigot Bend 90 degree – to convert P trap WC to S trap outlet Adjustable reach bend degree – to convert P trap WC to S trap outlet P trap/HO (Horizontal Outlet) Rough-in : 190 mm 01/12/2020 Product Presentation 20

One-piece WC Step 1: Remove paper cover from the rubber gasket Step 2: Using hand , push rubber to the inner part of the collar Step 4 : Locked gasket by pressing rubber to the outlet Step 3 : Fit the gasket from the outlet hole. Gasket & mastic type of installation, common for 1 piece WC

REMARK • Malaysian Standard MS 1522 • Full flush – 6 L/5 L/4 L • Reduce flush – 3 L or less • MALAYSIA STANDARD, not SIRIM STANDARD • Suruhanjaya Penkhidmatan Air Negara (SPAN) • 1 Feb 2014 only dual flush WC can be used. • All sanitary ware manufacturer MUST register with SPAN • Ordering Lead Time • 6 to 8 weeks (subject to stock availability)

TERIMA KASIH / THANK YOU CREDIT TO: CLAY INDUSTRIES SDN BHD DOE INDUSTRIES SDN BHD ROCA MALAYSIA SDN BHD