Revolutionizing Data Analysis and Delivery in Semiconductor High

Revolutionizing Data Analysis and Delivery in Semiconductor High Volume Manufacturing Kevin Lennon, Intel Ireland. Adrian Porter, Intel Ireland.

Introductions The Authors What Intel Corporation Produces What Intel Ireland Produces

The Story The Opportunity The Approach The Solution The Knowledge The Growth The Class The Community The Benefits

The Opportunity Every Silicon Wafer generates Gigabytes of Data Wafer Movement in the Factory Equipment Tracking Electrical Measurements Functional Testing Reliability Testing

The Opportunity Every Silicon Wafer generates Gigabytes of Data We have Many Options to Extract this Data But there is Waste in Repetitively Preparing the Data And we have Many Means of Displaying Our Results And how we Communicate these Results Intel Ireland had started it’s Lean Journey

The Opportunity

The Approach Employed Lean Methods Directly Observed People and Their Data Tools Examined our Data Extraction and Analysis (DEA) Options • For Extraction we settled upon a Proprietary SQL Builder • And for Analysis we had these options available to us …

The Approach

The Approach Employed Lean Methods Directly Observed People and Their Data Tools Examined our Data Extraction and Analysis (DEA) Options • For Extraction we settled upon a Proprietary SQL Builder • And for Analysis we had these options available to us … • We settled on JMP as our Analysis application

The Solution Lots of Trial and Error …

The Solution j. Click!

The Solution 1. Schedule an SQL query to run at a required frequency 2. Send the output file of that query to a shared location 3. Create a JSL script that performs an analysis on the file 4. Save the JSL script in the same shared location 5. “Include” the JSL script in a button on a JMP journal 6. Distribute the Journal

The Solution

The Knowledge

The Knowledge Simple Beginnings …

The Knowledge Starting to Code …

The Knowledge Data Consolidation … Saving Many Engineers Time • Small Amounts of Time • Every Morning • Over a Large Time Period • An Entire Department = Large Savings!

Sources of Knowledge JSL Scripting Guide and other SAS Publications JMP Seminars: The Partition Platform and Row Filter JMP Seminars: Stephen Few and Effective Visualization Discovery Conferences & Keynotes: John Sall’s Keynotes: Present Your Data Live! Speakers such as Jonah Lehrer, Kaizer Fung and Dick De Veaux Webcasts such as Xan Gregg’s remarkable Graph Builder Collaboration with the growing j. Click! Team.

The Knowledge The j. Click! Analysis Tool

The Growth Local Growth (Intel Ireland) Growth in the US (Intel’s Virtual Factory) Global Growth (Intel’s Global Factory Network)

The Growth We have Exhibited j. Click! at various Intel Conferences This resulted in a demand for j. Click!

The Growth ACE … The Analytically Capable Employee Extraction Statistics Knowledge Enterprise Visualization

The Class We Developed a week-long immersive j. Click! Class There would be 4 Instructors for each Class And a JMP Journal forming the hub of the learning experience We sought to embed principles of Visualization The Class was taught in the data of the Students left the Class with Apps ready to use But the j. Click! experience did not stop at the end of the Class * Note: we also developed a 4 hr Introduction Class

The Community The j. Click! Quick Tip The j. Click! Wiki The j. Click! User Forum The j. Click! Video Series The Countless j. Click! 1: 1 s

The Benefits 100 s of 1000 s of Engineering Hours Saved Data Consolidation Standardization Truly Effective Meetings Managing the Resource A Total Solution

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Presentation Flow 1. Problem Description (taking too long, 90%, lack of standards) 2. The Lean Approach (DO, define our tools for DEA) 3. Our Solution … j. Click! (the secret sauce, simple, teachable) 4. Technical Growth (developed Extraction/JMP skills delivering ever improving solutions / complex problems; obstacles and philosophy of sharing; images / go live) 5. Local to Global Growth (Intel’s VF, Intel’s Conferences, Awards, the pull effect; 2010 IMEC ‘Hello World’; 6. The j. Click! Class – teach in local data; philosophies; created a love of j. Click!; 7. Support Systems (essentially 24*7 support; email, wiki, blog) 8. 2012 IMEC ‘Look what we have achieved’ 9. The Beauty of j. Click (jclick and the manager; 5 key benefits)