Remote Hottap on sgard First Remote Retrofit Hottap

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Remote Hot-tap on Åsgard - First Remote Retrofit Hot-tap operation Kjell Edvard Apeland Project

Remote Hot-tap on Åsgard - First Remote Retrofit Hot-tap operation Kjell Edvard Apeland Project Leader Pipeline Tie-in & Repair Statoil ASA kjedap@statoil. com www. statoil. com 1

Hot tapping – principle methodology . O r e b m u l p

Hot tapping – principle methodology . O r e b m u l p ay y b orw 9 90 n, N 1 in me t. . . n m e ra ? t a W p of D E N d e rg S r ’ e T t e s A b i e H g t e et W r t – N s H r i F SO Source: www. furmanite. com

Subsea Hot-tap - Typical permanent works 3

Subsea Hot-tap - Typical permanent works 3

Statoil’s focused technology efforts Leading in seismic imaging and interpretation – to increase discovery

Statoil’s focused technology efforts Leading in seismic imaging and interpretation – to increase discovery and recovery Step change in well-construction efficiency – to drill more costefficient wells Pushing reservoir characterisation and recovery to the next level – to maximise value Taking subsea longer, deeper and colder – to accelerate and increase production 4

Statoil Strategy - Remote hot tap technology Statoil PRS Pool - Haugesund - Norway

Statoil Strategy - Remote hot tap technology Statoil PRS Pool - Haugesund - Norway • • • Emergency preparedness Pool for subsea pipelines Founded in 1987 First Diver assisted Hot -tap in 1997 First Pre-installed Hottap tees installed with Statoil operated pipelines mid 1990’s Initiated Remote Hottap development in 1999 • Phase 1: Remote cutting system • Phase 2: Retrofit Tee technology 5

Statoil Strategy - Remote hot tap technology Objective: • Remote operation / deep water

Statoil Strategy - Remote hot tap technology Objective: • Remote operation / deep water application / high safety standard Why important to develop subsea hot tap technology? • Provide full flexibility/independence when selecting tie-in location - cost effectiveness - utilize spare transport capacity in pipeline systems • Ensure distinct technology development in due time to capture business opportunities Goals: • • Increased safety Reduced cost for future infrastructure development Increased depth and pressure capability Offshore training of PRS personnel – improved emergency preparedness for pipeline repair

Statoil Strategy - Remote hot tap technology Creating business opportunities Gas infrastructure Re-inforcement Åsgard

Statoil Strategy - Remote hot tap technology Creating business opportunities Gas infrastructure Re-inforcement Åsgard SCP 2016 2012 Ormen Lange x 2 2009 Tampen Link 860 m 2008 Gullfaks Jotun 2000 1997 Diver assisted hot tap 145 m Remote hot tapping 265 m Retrofit Tee hot tap

Qualification Program Outline & Timescale Development milestones 1999: Strategic development project initiated at Statoil

Qualification Program Outline & Timescale Development milestones 1999: Strategic development project initiated at Statoil PRS 2008: Deep water testing to 145 m water depth, first and successful offshore operation, 145 m water depth at Tampen Link, Statfjord 2009: Deep water testing to 940 m water depth in Sognefjorden, World’s deepest remote hot taps (2 off) at 860 m water depth at Ormen Lange field 2011: Deep water testing of Remote Tee Welding Tool to 350 m water depth 2012: Deep water testing and First offshore use of the Retrofit Tee Technology at 255 m water depth: – Åsgard Subsea Compression

Remote Welded Retrofit Tee concept • Remote installation of a structural reinforcement clamp containing

Remote Welded Retrofit Tee concept • Remote installation of a structural reinforcement clamp containing the branch pipe • Pressure barrier made by internal weld inside the branch pipe • Welding system contains all functions for making and monitoring the internal weld

Remote Welded Retrofit Tee concept Retrofit Tee Weld Development & Test Program q In

Remote Welded Retrofit Tee concept Retrofit Tee Weld Development & Test Program q In total 9 years of hyperbaric welding qualification q 2, 5 years Åsgard application targeted qualification q 6 pass GMAW /MIG fillet weld q 22 minutes of arc-on time required to perform the offshore welding 10 Mock-up for hyperbaric testing in chamber API 5 L X 65 insert pipe with 5 mm Inconel 625 cladding Inconel – Alloy 59 welding consumeable API 5 L X 65 mother Cooling pipes

Remote Welded Retrofit Tee Installation Equipment • Retrofit Tee Installation Tool • Pipe Handling

Remote Welded Retrofit Tee Installation Equipment • Retrofit Tee Installation Tool • Pipe Handling Frame as carrier for the Tee installation module • Tool weight ~35 Te • Tee weight for Åsgard ~4 Te • Maximum Tee Weight 30 Te • Depth rating: 1000 m • Upgradeable to at least: 2000 m 11

Remote Welded Retrofit Tee Installation Equipment • Remote Tee Welding Tool • Branch size:

Remote Welded Retrofit Tee Installation Equipment • Remote Tee Welding Tool • Branch size: 12 inch • Tool weight: 17 Te • Launching system including Active heave compensation and AHC/CT guide wire winches • Integrated umbilical for lifting, power, gas and control • Depth rating: 1000 m • Upgradeable to at least: 2000 m 12

Deep Water Trials Sognefjorden 2011 • Remote Tee Welding Tool tested to 350 m

Deep Water Trials Sognefjorden 2011 • Remote Tee Welding Tool tested to 350 m water depth March 2011 • Test umbilical used • Software and quality monitoring not completed • Produced 2 complete 6 pass welds with excellent results! 13

Deep Water Trials Nedstrandsfjorden 2012 • Performed landing towards test/mock-up pipeline on sea-bed (270

Deep Water Trials Nedstrandsfjorden 2012 • Performed landing towards test/mock-up pipeline on sea-bed (270 msw) • Software and quality monitoring finalised and successfully used • Problems related to jammed rotation occured during weld number 3 – recoverd, repaired and successfully completed the subsea welding • Produced 4 complete 6 pass welds with excellent results! Launching RTWT in Nedstrandsfjorden The activated and welded Tee recovered to the vessel deck 14

Offshore Installation Åsgard Field. SCP 2012 hot tap campaign 2012 • • • Involved

Offshore Installation Åsgard Field. SCP 2012 hot tap campaign 2012 • • • Involved vessel: Skandi Arctic • The newly qualified equipment performed 100% • Vessel including tools and organisation performed 100% • All offshore works successfully completed a few hours ahead of schedule Mobilised 10. of August 2012 Demobilised 11. of Sept 2012

Offshore Installation video Video clip from offsh 16

Offshore Installation video Video clip from offsh 16

Conclusions • The new Remote Welded Retrofit Hot-tap Tee technology has been successfully qualified

Conclusions • The new Remote Welded Retrofit Hot-tap Tee technology has been successfully qualified and field proven • Remote Hot-tap technology provides the most flexible tie-in solution avoiding shut down of transport systems • Large cost savings can be expected by the implementation of this technology, essential for marginal fields • Enabling sales to new markets by use of existing infrastructure (subsea and onshore facilities) • Hot-tap enables re-use or shared use of existing risers, useful where all riser slots/J-tubes are occupied Future potential

Conclusions Hot tap connections – the most flexible development methodology in the future •

Conclusions Hot tap connections – the most flexible development methodology in the future • Optimised pipeline routing • Avoiding shut-down of critical transport system • Improved operational characteristics • Enabling new field developments and increased IOR

Acknowledgements The authors acknowledge the invaluable contribution of all the Åsgard Subsea Compression project

Acknowledgements The authors acknowledge the invaluable contribution of all the Åsgard Subsea Compression project team and the Åsgard Lisence partners: Statoil acknowledge the vital contributions from the main contractors for the successful Remote Hot-tap testing and operation:

Åsgard Subsea Compression Hot-tap Kjell Edvard Apeland kjedap@statoil. com Tel: +4790603869 www. statoil. com

Åsgard Subsea Compression Hot-tap Kjell Edvard Apeland kjedap@statoil. com Tel: +4790603869 www. statoil. com 20 2013 -03 -05