Reliability Analysis Infor EAM David Widegren Asset Maintenance

Reliability Analysis & Infor EAM David Widegren Asset & Maintenance Management CERN, Engineering Department

Our Asset Management Platform Manufacturing & Installation Operation & Maintenance MTF Infor EAM Manufacturing & Test Folder Enterprise Asset Management Disposal & Waste Management TREC Radioactive Traceability Reporting & BI Financial Depreciation Business Intelligence / Reports Plant, Property & Equipment

Infor EAM at CERN: In numbers 2. 05 M 1055 k Assets Equipment 160 k Systems Documents 150 k Average last 10 years 13 M Work Orders / year Total: 3 M WO 830 k Positions Peaks: 225 k WO/year 900 k Tech. parameters 3

Used CERN-wide CERN groups using / start to use Infor EAM Users in 2017 1200 users 4

Infor EAM at CERN: Offering Infor EAM Light Infor EAM Mobile Full / Expert Web Interface Simplified Web Interface Offline Tablet Application User Interfaces Equip. Management Work Management Part Management § § § § § § § § § § Technical Characteristics Structures & Relations Asset Inventory Equipment Configuration Meter Readings Warranty Management Linear Equipment Operator Checklists Financial Depreciation (PPE) Costs Management Replacement Forecasting History Log Etc… Correction Maintenance Preventive Maintenance Predictive Maintenance Resource Management Inspections & Checklists Deferred Maintenance Reliability Calculations Scheduling & Load Balancing Project Management Maintenance Campaigns Contract/Rental Management Fuel & Energy Management Safety Management Materials Management Store Management Stock Replenishment Store Issues & Returns Physical inventory Count Goods Receipt & Return Associated Material Lists Pick lists Generation Kit Management Material Analysis Purchase Order Generation Requisition Generation Leveraging the full EDMS/CDD Functionality & Data Equipment Documentation (Specifications, Drawings, Photos, …) § § § PDF Report Generation Interactive Reports KPI Calculations Dashboards Data Warehouse Alerts & Warnings Filtered Inboxes Performance Analysis Data mining Planning & Forecasting Compliance documents System Integrations § § § § GIS & CERN Locations CCC/TI & Service-Desk Layout DB TREC & RADOS MTF SCADA / PVSS IMPACT & Planbook EDH & AIS Foundation BAAN ADAMS SAILOR GESMAR EPAK Document Management § § Business Intelligence § § Work Order Documentation (Reports, Measurements, Photos, Videos, …) Parts Documentation (Datasheets, Drawings, Specifications, Photos, …) 5

Different profiles – Different needs Infor EAM Mobile EAM Light Full / Expert Web Interface Offline Tablet Application Simplified / Limited Web Interface Very wide range of user profiles • Maintenance managers • Engineers • Equipment specialists (often physicists) • Maintenance technicians (internal + contractors) 6

Simplified interface: EAM Light

Reliability Calculations

Infor EAM – Reliability Calculations • Introduction Recall of MTBF, Weibull analysis etc. • Preparing Closing Codes • Practicing Reliability calculations with Infor and Pentaho • Further reading Documentation

MTBF M 1 M 2 M 3 t • s e a mb s U thu of e l u r

Weibull analysis bearin g M 1 bearin g M 3 M 2 bearin g t • Yields a shape parameter β and a characteristic lifetime T nly o hen ave w p el res h h n u Ca w fail urred fe occ

Crow-AMSAA • • Repairable systems with multiple failure modes ns • Can be used to predict future failures atio d i l nso an o c s if let to nt e t ica ave veme h Ind ro imp

Closing Codes

Reliability Calculations with Infor and Pentaho 1/3 - MTBF Launch Pentaho (aisbi. cern. ch) then → Browse Files → go to: home → CERN → ACE-AMM → Pentaho reliability calculation Alternatively access by direct link: http: //cern. ch/go/D 6 k. D PLEASE NOTE: The first time it will take just under a minute to display the report!

Reliability Calculations with Infor and Pentaho 2/3 – Weibull Analysis Launch Infor TEST (cern. ch/cmms-test) then choose asset, position or system → open the «Reliability Calculations» tab al n o i t era ST p O TE on 0. 368 T

Reliability Calculations with Infor and Pentaho 3/3 – Crow-AMSAA Analysis Launch Infor TEST (cern. ch/cmms-test) then choose asset, position or system → open the «Reliability Growth» tab al n o i t era ST p O TE on

Documenta tion Your feedback on any of these documents will be very welcome!

Financial Depreciation of Assets • • • Infor EAM is since 2015 our official system for financial depreciation of assets. Includes ~32 k equipment with an original value of ~12 billion CHF. Useful also for equipment owner to forecast equipment replacements. CHF Replacement Value Original value: 1 M Book Value Residual value: 200 k Estimated lifetime: 25 years t 18

EAM & the Big Data analytics challenge Major opportunity to optimize costs while maximizing performance! 1 M 3 M Store Transaction Work Orders 0. 5 TB 400 TB stored per day stored data 2 M Equipment Asset data & Maintenance interventions 1. 4 M LHC Logging DB signals Control Systems infrastructure 19