Quality Management in Gas Operations Survey Responses Gas

Quality Management in Gas Operations Survey Responses Gas Utility Best Practices Kickoff Meeting January 16, 2013 Andrew Lu

Definition of “Quality Management” “Quality management is the collection of all quality related activities which includes Quality Assurance work such as auditing and process assessments, Quality Control activities including random sampling of field activities to measure key areas, Investigations of incidents including root cause analyses, and a Corrective Action Program. Quality Management also includes the organization support through dedicated (and appropriately independent) quality focused personnel and the procedures which govern their work. ” Sara Peralta, PG&E 2

Definition of “Quality Management” “Taking a proactive approach to identifying and preventing safety and quality issues Taking action when safety and quality issues are identified - Continually seeking ways to measure and improve safety and quality performance. ” Sheeba Gupta, Enbridge Gas “Quality management is insuring procedures, processes, technology and people work effectively to achieve excellence in safety, compliance, reliability and productivity. ” Dan Berry, Vectren 3

Definition of “Quality Management” “Our company has very strict and regulated quality assurance and quality control procedures, with practices such as field inspections, supervision, and engineering reviews. However, we would define quality management as something beyond this. Quality management, for our company, goes more along the lines of a defined program with reviews and third party audits, along with specified indicators and targets. There may also be procedures and controls in place to improve upon or maintain quality. ” (Concealed) 4

Definition of “Quality Management” “The Southwest Gas definition of quality aligns with the American Society for Quality (ASQ) definition of quality management as a formalized system that documents the structure, responsibilities and procedures required to achieve quality. The Southwest Gas Quality policy is to achieve quality performance right from the start in meeting the requirements of external and internal customers. Quality performance right from the start means understanding who the customer is, what the right requirements are, and meeting those requirements without error, on time, every time. ” Bill Palmer, Southwest Gas 5

Q 2: Within gas operations, does your Company have a Quality Management system in place? • Main and Service Construction • Mark & Locate • Leak Survey • Leak Repair • Leak Investigation/Response • Cathodic Protection • Incident Review • Station regulation • Valve Inspection • Employee safety • Employee Training 6

Q 2: Within gas operations, does your Company have a Quality Management system in place? • Operator Qualification • Materials Purchasing • Engineering • Integrity Management • Maps/Records • Meter shops • Meter reading • Customer safety awareness • Customer call center service • Customer requested work 7

Observations • Of the 20 companies responding, a few had every activity incorporated in a Quality Management initiative while most had some, but not all • Most common activities covered include: – Construction – Mark & Locate – Safety – Customer Call Center • “Not really a formal QMS program, but rather indicating that there is quality oversight of these activities listed” 8

Q: Does your company have staff whose primary function is dedicated to overseeing or managing quality in gas operations? 5 YES NO 15 9

Q: Provide staffing levels and job descriptions of all those who are involved? • QA/QC manager • QA/QC specialist • QA/QC inspector • Welding inspector • Materials Engineer • Risk Analyst • Safety & Compliance inspector • QA/QC consultant • QA/QC Advisor • Compliance Auditor • Field Supervisor/ Mgr 10

Q: Provide staffing levels and job descriptions of all those who are involved? • Quality & Improvement Department • Gas Quality Lab • Quality Control Department • Field Operations QA • Quality Systems & Auditing 11

Q: What department(s) do these individuals report up through within your organization? • VP of Gas Operations • VP of Standards & Policies • Operations Technical Services • VP of Utility Services • Engineering • Pipeline Integrity & Engineering • Training & Safety • Gas Compliance & Training 12

Q: Does your company have key performance indicators tied to quality and if so, what are they? How often are they re-defined? • Mostly “Yes” • Tied to number of audits/inspections performed and the findings • Industry benchmarks used, depending on topic involved • Typically an annul re-evaluation 13

Q: Is your company working toward compliance/certification to a quality standard? If yes, which one(s) and how do you document your processes in meeting the quality standard(s)? 4 YES NO 16 14

List of standards provided • PAS 55 Certification • ISO/TS 29001 • ISO/ASQ Standard for materials purchasing • ISO 9000, Six Sigma DMAIC, Crosby, Juran, Deming 15

Q: Has your company received any feedback or directives from your state regulator(s), regarding your Quality Program? If yes, please describe the nature of the feedback or directives. ? 8 12 YES NO 16

Questions/Discussion So is an additional survey or data collection necessary?