Project Presentation The Accu Drill Company Accu Tools

Project Presentation: The Accu. Drill Company: Accu. Tools Inc.

Product Design Team Accu. Tools Inc. 2

The Accu. Drill p p Hand drill attachment Facilitating drilling straight holes Easy to assemble Meeting customer needs Pro/E drawings Accu. Tools Inc. 3

Presenting. . . Accu. Drill v 1. 0 p Allows for STRAIGHT DRILLING every time! p LIGHT WEIGHT and EASY-TO-USE! p EXCELLENT VALUE! p Makes a great HOLIDAY GIFT! Accu. Tools Inc. 4

How it works! Accu. Tools Inc. 5

FEATURES: Multi-Purpose Base p Drill on flat surfaces or even rods and tubes p Big opening for easy drill bit changing p Thick rubber base for sturdiness and stability p Won’t damage drilling surfaces! Accu. Tools Inc. 6

FEATURES: Adaptive Drill Holders p Specially designed and engineered to hold most battery powered hand-drills p Thick rubber padding to hold your hand drill safely and securely Accu. Tools Inc. 7

FEATURES: Quick Tighten Knob & Easy Slide Tracks p Specially threaded knob tightens drill holders quickly and easily p Sturdy precision tracks allow for a smooth, straight motion Accu. Tools Inc. 8

FEATURES: Calibrating Drill Bit p Special Drill Bit used to calibrate your drill to ensure straight drilling p Made of steel for strength and durability Accu. Tools Inc. 9

Installation p Step 1: Insert Calibrating Drill Bit into hand drill. p Step 2: Place hand drill in Accu. Drill Bottom Holder p Step 3: Plunge drill towards drilling surface until Calibrating Drill Bit is flat against surface. p Step 4: Tighten Knob to secure Drill in the calibrated position p Step 5: Remove Calibrating Drill Bit p Step 6: Install desired drill bit p Step 7: Drill and enjoy the power of Accu. Drill! Accu. Tools Inc. 10

Accu. Drill – Drill it Accu. Rately! Accu. Tools Inc. 11

Prototype: Simulations on ADAMS 12. 0 Flat surface Accu. Tools Inc. 12

Prototype: Simulations on ADAMS 12. 0 Rod or tube Accu. Tools Inc. 13

Target Market &Product Distribution Target Market - house owners, construction companies, DIY lovers and anyone who uses drills frequently Product Distribution p Establish business relationships with some big chains like Canadian Tire, Home Depot and Sears. p Negotiate with drill manufacturers like Black & Decker to seek bundle promotions p Direct sales to big clients like some construction firms. Accu. Tools Inc. 14

Marketing Survey p p p 69. 5% have hand drill. 63% have the problem of drilling straight holes (at least 50% times) 100% need a solution for this problem 70% consider buying such a product if it is available in the market They considered that, from most important to least, the following factors would influence their buying behavior n n p ease of use price level of accuracy weight and size they expected to pay $9 - $13 for this product. Accu. Tools Inc. 15

Canada Market Analysis Accu. Tools Inc. 16

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Break-Even Analysis Accu. Tools Inc. 19

Budgeting Sales Budget Ending Inventory Budget Production Budget Selling and Administrative Expense Budget Direct Labor Budget Manufacturing Overhead Budget Direct Materials Budget Cash Budgeted Income Statement Budgeted Balance Sheet Accu. Tools Inc. 20

Pre-Prod Cycle Issues Engineering Design p Base n n Removable Must work on p p Flat Surfaces Round Surfaces Accu. Tools Inc. 21

Pre-Prod Cycle Issues Engineering Design p Tracks n n Sturdy Removable from base No screws Must have range of motion to fit drill & drill bit Accu. Tools Inc. 22

Pre-Prod Cycle Issues Engineering Design p Safety n Avoid exposure to moving parts Accu. Tools Inc. 23

Pre-Prod Cycle Issues Engineering Design p Drill mounts n n Contact points on drill Drill must be tightly held between mounts Accu. Tools Inc. 24

Pre-Prod Cycle Issues Engineering Design p Calibrating Bit n Need drill to be perpendicular to base & drilling surface Accu. Tools Inc. 25

Pre-Prod Cycle Issues Engineering Design p Assembly Accu. Tools Inc. 26

Material Selection Criteria p p p p Weight Cost Strength Corrosion Resistance Surface finish Surface Colors Manufacturability Low Electrical and Thermal Conductivity Accu. Tools Inc. 27

Materials Selection Properties Aluminum Plastic Composite Carbon Mild Steel Tungsten Stainless Steel (Weight age) Weight (10) 10 10 4 Cost (10) 10 10 5 4 10 2 5 Strength (10) 5 8 10 10 10 Corrosion (5) 9 10 10 10 5 9 10 Surface Finish (3) 8 10 7 9 8 8 10 Color (2) 7 10 6 5 7 7 5 Manufacturability (10) 7 10 5 5 7 2 6 Low Electrical and Thermal Conductivity (5) 0 10 7 7 2 2 3 Total Weighed Scores 403 530 418 392 383 333 355 Accu. Tools Inc. 28

Plastics p p p p p Polypropylene Polystyrene PVC Cellulose Acrylic Polyester Polycarbonate Acetal Fluoropolymers Polyphenylene Oxide Accu. Tools Inc. 29

ABS- Physical Properties Tensile Strength 1. 8 - 2. 9 N/mm² Notched Impact Strength 30 -Dec Kj/m² Thermal Coefficient of expansion 70 - 90 x 10 -6 Max Cont Use Temp 80 - 95 o. C Density 1. 04 - 1. 07 g/cm 3 53 - 86 M Pa 7690 - 1250 0 psi Compressive Yield Strength Accu. Tools Inc. 30

Production Cycle Accu. Tools Inc. 31

Lessons Learned CE concept is so important and was applied through the whole procedure of designing Accu. Drill. p Feedback from outside (i. e. peer review) can also shed some light on the product design, especially in the prototyping phase (the calibrating drill bit). p Cross-function team has high efficiency, but hard to manage. p Accu. Tools Inc. 32

Questions ? ? ? Accu. Tools Inc.