PRODUCTION LEVELING Part 2 MENGAPA LEVELED PRODUCTION DIPERLUKAN

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PRODUCTION LEVELING Part 2

PRODUCTION LEVELING Part 2

MENGAPA LEVELED PRODUCTION DIPERLUKAN To minimize costs To maximize resource utilization To absorb system

MENGAPA LEVELED PRODUCTION DIPERLUKAN To minimize costs To maximize resource utilization To absorb system instability To reduce stocks 2

PERSYARATAN DALAM LEVELING PRODUCTION Permintaan yang stabil Waktu setup yang pendek Produksi = Permintaan

PERSYARATAN DALAM LEVELING PRODUCTION Permintaan yang stabil Waktu setup yang pendek Produksi = Permintaan 3

ASPEK PENTING UNTUK PRODUCTION LEVELING The leveling of volume The leveling of mix The

ASPEK PENTING UNTUK PRODUCTION LEVELING The leveling of volume The leveling of mix The leveling of manpower The introduction of shop stock 4

THE LEVELING OF VOLUME (PERATAAN VOLUME) Variasi musim: 12, 000 (winter), 48, 000 (spring),

THE LEVELING OF VOLUME (PERATAAN VOLUME) Variasi musim: 12, 000 (winter), 48, 000 (spring), 60, 000 (summer), dan 42, 000 (fall) 5

THE LEVELING OF MIX (PERATAAN BAURAN) Produksi bulanan 6

THE LEVELING OF MIX (PERATAAN BAURAN) Produksi bulanan 6

THE LEVELING OF MIX (PERATAAN BAURAN) Konversi menjadi permintaan harian 7

THE LEVELING OF MIX (PERATAAN BAURAN) Konversi menjadi permintaan harian 7

THE LEVELING OF MIX (PERATAAN BAURAN) Jadwal produksi harian 8

THE LEVELING OF MIX (PERATAAN BAURAN) Jadwal produksi harian 8

THE LEVELING OF MIX (PERATAAN BAURAN) Laju produksi 9

THE LEVELING OF MIX (PERATAAN BAURAN) Laju produksi 9

TAKT TIME Waktu yang ditetapkan untuk memproduksi satu unit produk berdasarkan permintaan pelanggan untuk

TAKT TIME Waktu yang ditetapkan untuk memproduksi satu unit produk berdasarkan permintaan pelanggan untuk mencapai perataan produksi Time Available Takt Time = --------------Customer Requirements 10

THE LEVELING OF MANPOWER: Work Content 11

THE LEVELING OF MANPOWER: Work Content 11

THE LEVELING OF MANPOWER: Daily Production Schedule 12

THE LEVELING OF MANPOWER: Daily Production Schedule 12

THE LEVELING OF MANPOWER Average Work Content Fixed Number of Operators = --------------Takt Time

THE LEVELING OF MANPOWER Average Work Content Fixed Number of Operators = --------------Takt Time 13

THE LEVELING OF MANPOWER: Daily Production Schedule 14

THE LEVELING OF MANPOWER: Daily Production Schedule 14

TRANSMITTING THE LEVELED DEMAND TO PRODUCTION: Production Sequencer 15

TRANSMITTING THE LEVELED DEMAND TO PRODUCTION: Production Sequencer 15

BAGAIMANA MERATAKAN? Sales & operations planning (S. O. P. ) 16

BAGAIMANA MERATAKAN? Sales & operations planning (S. O. P. ) 16

PENJADWALAN MASTER SCHEDULE (MPS) 17

PENJADWALAN MASTER SCHEDULE (MPS) 17

PENJADWALAN MASTER SCHEDULE (MPS) 18

PENJADWALAN MASTER SCHEDULE (MPS) 18