MENGAPA LEVELED PRODUCTION DIPERLUKAN To minimize costs To maximize resource utilization To absorb system instability To reduce stocks 2
PERSYARATAN DALAM LEVELING PRODUCTION Permintaan yang stabil Waktu setup yang pendek Produksi = Permintaan 3
ASPEK PENTING UNTUK PRODUCTION LEVELING The leveling of volume The leveling of mix The leveling of manpower The introduction of shop stock 4
THE LEVELING OF VOLUME (PERATAAN VOLUME) Variasi musim: 12, 000 (winter), 48, 000 (spring), 60, 000 (summer), dan 42, 000 (fall) 5
THE LEVELING OF MIX (PERATAAN BAURAN) Produksi bulanan 6
THE LEVELING OF MIX (PERATAAN BAURAN) Konversi menjadi permintaan harian 7
THE LEVELING OF MIX (PERATAAN BAURAN) Jadwal produksi harian 8
THE LEVELING OF MIX (PERATAAN BAURAN) Laju produksi 9
TAKT TIME Waktu yang ditetapkan untuk memproduksi satu unit produk berdasarkan permintaan pelanggan untuk mencapai perataan produksi Time Available Takt Time = --------------Customer Requirements 10
THE LEVELING OF MANPOWER: Work Content 11
THE LEVELING OF MANPOWER: Daily Production Schedule 12
THE LEVELING OF MANPOWER Average Work Content Fixed Number of Operators = --------------Takt Time 13
THE LEVELING OF MANPOWER: Daily Production Schedule 14
TRANSMITTING THE LEVELED DEMAND TO PRODUCTION: Production Sequencer 15
BAGAIMANA MERATAKAN? Sales & operations planning (S. O. P. ) 16