PRODUCT DESIGN SOLUTIONS Global Partner PRODUCT DESIGN SOLUTIONS

PRODUCT DESIGN SOLUTIONS Global Partner PRODUCT DESIGN SOLUTIONS Work Scope & Flow Process

PRODUCT DESIGN SOLUTIONS Global Partner Input Data from Customer Study of Output Drgs. Format Study of Data Working on Data For Time Estimation Customer Feedback 3 D Clarification of Data From Customer Review with Customer 2 D Changes in Drg as Suggested By QC Submission of Proposal with Time Estimation Actual Work Project Plan in Detail After Agreement of Customer Distribution of Work amongst Team Weekly Project Review Drg. Verification By QC Final Quality Check Work Flow Process at PDS Final Release of Drgs. & BOM

PRODUCT DESIGN SOLUTIONS Global Partner Services provided for New Design & Development Project: 1) Study of Drawings and Design of better kinematics for good functionality & cost effectiveness as per customer requirement. 2) Preparation of project plan with time schedule and preparation of Assembly drawings in 3 D. 3) Preparation of 2 D detailed manufacturing drawings with proper annotations about selection of material, geometrical tolerances, heat treatment processes etc. as per functional requirement. 4) Review of drawings for changes in material, geometrical tolerances, heat treatment processes etc. for cost reduction purpose without affecting functional attributes. 5) Verification / Quality check of Assembly & detailed drawings by experts before release for production. 6) Preparation of Bill of material and release of drawings for production. 7) Preparation of Instruction Manuals.

PRODUCT DESIGN SOLUTIONS Global Partner Type of Work for 2 D/3 D Drafting Services: 1) Study of 3 D/2 D Drawings received from customer. 2) Conversion of 2 D Drawings into 3 D or vice versa. 3) Review of 3 D/2 D Drawings with customer & do changes as per customer suggestions. 4) Preparation of new 2 D Drawings with proper selection of material, geometrical tolerances & heat treatment as per functional requirement. 5) Review of Drawings for changes / modifications in Material, Geometrical tolerances & Heat treatment for Cost reduction purpose without affecting functional requirement. 6) Verification / Quality check of drawings before release. 7) Release of Drawings and BOM to customer. 8) Assistance to Manufacturing team & Procurement team during process. 9) Assistance to Assembly team during final assembly.

PRODUCT DESIGN SOLUTIONS Global Partner Product Design & Simulation : • Product design & Automobile manufacturing to support for 2 D drafting/ 3 D modeling, 3 D data conversion, 3 D data comparison. GD &T detailing. • Also to support for Automobile Assembly simulations: clash & clearance analysis ergonomic simulations: Human manikin anthropometry study, reach zone analysis. etc. Software Skillset: • CATIA V 5: Mechanical Design: Part, Drafting, Sheet-Metal, Wireframe & surface design (& Generative Shape Design), • Digital Mock-Up: Kinematics, Navigator, Space Analysis. BEHR India Method (method of Boolean operations), Re-mastering (Non Parametric to Parametric conversion), Top down & Bottom Up assembly, Generative & Interactive Drafting, Freestyle, Etc. • CREO 2. 0: Part modeling, Sheet metal, Top down & Bottom up Assembly, Skeleton modeling, Generative &Interactive Drafting. • UG-NX 10: Part modeling, Sheet metal, Top down & Bottom up Assembly, synchronous modeling, Drafting.

PRODUCT DESIGN SOLUTIONS Global Partner Software Skillset (Continued): • SOLIDEDGE_ST 7: Part modeling, Sheet metal, Top down & Bottom up Assembly, synchronous modeling, Drafting. • Auto. CAD 2013: Generation and Drafting of two dimensional drawings • MASTERCAM X-10: Program generation for Lathe m/c & Milling m/c, (all types of turning, milling & machining center’s) • Team centre Vis. Mockup 2007: Product Lifecycle management & Assembly simulations. • JACK 07: Human Ergonomic simulations. • DELMIA V 5: Device Building: Kinematics, DPM Assembly Process Simulation, Ergonomic Design & Analysis: Human Task Simulation

PRODUCT DESIGN SOLUTIONS Global Partner Practical Know how of following Machines : • High Speed CNC Gear Hobbing Machine • CNC Vertical Turning Lathe • CNC Gear Shaving Machine • Special Purpose Machines

PRODUCT DESIGN SOLUTIONS Global Partner High Speed CNC Gear Hobbing Machine : This machine used for making of gears, sprockets etc. by a cutting tool called a hob. Fully designed from scratch with direct drives to Hob and Work Spindle. Use of Torque motors for direct drives. All Axes with Linear Motion Guideways and Ball Screws. Machine speeds and feeds higher to reduce cycle time. No Coolant for cutting operation for environment free operation.

PRODUCT DESIGN SOLUTIONS Global Partner High Speed CNC Gear Hobbing Machine with Automation

PRODUCT DESIGN SOLUTIONS Global Partner High Speed CNC Gear Hobbing Machine Cut Section

PRODUCT DESIGN SOLUTIONS Global Partner High Speed CNC Gear Hobbing Machine with cladding

PRODUCT DESIGN SOLUTIONS Global Partner CNC Vertical Turning Lathe Vertical turning machine used for machining work piece of big diameter with high speed rotation, stability and less chatter. The drive arrangement comprises a flat belt, set of driving and driven pulleys and gearing. The machine is provided with automatic tool changer unit (ATC) for storage of different tools mounted. Powerful hydraulic braking system is provided to ensure instant stoppage of table

PRODUCT DESIGN SOLUTIONS Global Partner CNC Vertical Turning Lathe

PRODUCT DESIGN SOLUTIONS Global Partner Typical table bearing Arrangement of CNC Vertical Turning Lathe

PRODUCT DESIGN SOLUTIONS Global Partner CNC Gear Shaving Machine : Gear shaving is the method of finishing spur and helical gears following the gear cutting operation, but prior to heat treatment. In this process metal is removed from the gear tooth profile by a rotary cutter resembling a helical gear. Each tooth of cutting tool is serrated to provide a series of cutting edges.

PRODUCT DESIGN SOLUTIONS Global Partner CNC Gear Shaving Machine : Axes of Gear Shaving

PRODUCT DESIGN SOLUTIONS Global Partner • Clamping is done by mechanical disc spring. • Four hydraulic cylinder for declamping of slide. CNC Gear Shaving Machine : Clamping & Declamping of Slide

PRODUCT DESIGN SOLUTIONS Global Partner CNC Gear Shaving Machine : Cutter Drive Mechanism

PRODUCT DESIGN SOLUTIONS Global Partner Special Purpose Machine A CNC Special purpose Ratchet Teeth Milling Machine designed to do Ratchet Teeth Milling on Speed and Starter gear used in automobiles. The machine has a rigid vertical milling spindle unit with precision taper roller bearings which provide accuracy and rigidity to the spindle. The milling unit is mounted on a fabricated column which is actuated by a CNC feed slide. The component clamping is by disc springs and declamping is by hydraulic cylinder. The loading and unloading of component is by Robot.

PRODUCT DESIGN SOLUTIONS Global Partner Special Purpose Machine : Ratchet Teeth Milling Machine

PRODUCT DESIGN SOLUTIONS Global Partner Other Projects: • Railway Wheel Handling System • Automation to Various Machines • Metro Bogie Fabrication & Machining Fixtures • Screw Pump for Cement Elevator

PRODUCT DESIGN SOLUTIONS Global Partner Railway Wheel Handling System

PRODUCT DESIGN SOLUTIONS Global Partner Automation to Various Machines

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: Side View

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: Front View

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: No. 1

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: No. 2

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: No. 3

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: No. 4

PRODUCT DESIGN SOLUTIONS Global Partner Metro Bogie Welding and Machining Fixture: No. 5

PRODUCT DESIGN SOLUTIONS Global Partner Screw Pump for Cement Elevator: Cross Sectional View

PRODUCT DESIGN SOLUTIONS Global Partner Screw Pump (Highlighted) in Cement Elevator Assembly

PRODUCT DESIGN SOLUTIONS Global Partner Team of Engineers: A team comprises of Qualified Engineers having, experience in mechanical design, expertise in 3 D modeling and 2 D detail production drawings & practical knowledge of machine mechanisms & manufacturing processes. Total Engineers : 6 CAD Softwares Experties : § Solid Edge § Pro Engineer § CATIA § Auto. CAD

PRODUCT DESIGN SOLUTIONS Global Partner Type of Work we DO : § Conversion of 2 D drawings into 3 D Object. § Preparation of 2 D Detailed Drawings for Hassel free manufacturing. § New Design with mechanism from scratch – 3 D and 2 D Drawing. § Present Design Updating and detailed drawings. § Making 2 D Drawings suitable for Production with application of material, Heat Treatment and Geometrical Tolerances considering functionality and Cost effectiveness. § Design with Alternate Sources, Process & Material for cost reduction purpose.

PRODUCT DESIGN SOLUTIONS Global Partner Contact : S. D. Joshi Welworth Tinseltown , Flat No. B-802, Vidnyan Nagar, Bavdhan, Pune – Maharashtra India Pin : 411021 Phone : 0091 - 9371105536 Email : sdjoshee@rediffmail. com, sdjoshi 1964@gmail. com

PRODUCT DESIGN SOLUTIONS Global Partner Thank You!