PRODUCT CATALOGUES GENIUS PCB HANDLING SYSTEM SMART PCB
PRODUCT CATALOGUES GENIUS PCB HANDLING SYSTEM SMART PCB HANDLING SYSTEM
Content Genius PCB handling system. . . . . 2 LOADERS Single magazine loader. . . . . 3 Dual magazine loader. . . 5 Multi magazine loader. . . 7 Triple magazine loader. . . 9 Destacker. . . . . 11 CONVEYOR Edge belt conveyor. . . . 13 Inline workstation. . . . 15 Reject conveyor. . . . 17 BUFFERS LIFO bufer. . . . . 19 FIFO/LIFO slot style. . . . 21 FIFO/LIFO belt style. . . . 23 Single magazine combo bufer pass-through. . . 25 Multi magazine combo bufer pass-through. . . 27 TRAFFIC CONTROLLERS Lift gate conveyor. . . . 29 Shuttle gate. . . . . 31 Telescopic shuttle gate. . . 33 Side shuttle. . . . . 35 Turn unit. . . . . 37 Inverter. . . . . 39 UNLOADERS © Flex. Link 2017 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifcations. Patents Essential parts of the Flex. Link product range are protected by patents and design regulations. Drawings are made to European standards. Restacker. . . . . 41 Single magazine line unloader. . . . . 43 Dual magazine line unloader. . . . . 45 Multi magazine line unloader. . . . . 47 Triple magazine line unloader. . . . . 49 WAVE SOLDER CONVEYORS Elevator. . . . . 51 Chain conveyors. . . . 53 Flat belt conveyor. . . . 55 LASER MARKING Laser marker. . . . . 57 Laser marker inverter. . . . 59 Laser marker dual head. . . 61 Brush cleaner. . . . 63
Genius PCB Handling System Flex. Link offers a complete line of PCB handling units which incorporate standard assembly features throughout the product range. All modules are CE marked. The PCB product line incorporates modular stand-alone units that are truly independent from other modules in the system. Each module has an on-board control system which allows the unit to function independently. Each module is able to be linked to other modules in the system by utilizing their up line and down line SMEMA communication. The modules can also be linked to a higher level monitoring or routing system by utilizing a host control system. A complete range These high throughput modules provide transport, product buffering/accumulation and a full range of handling and routing alternatives. The “open transfer” belt driver system eliminates shafts and bellows by incorporating a dual motor, ESD safe belt system. The motorized jog width adjust system serves as the base platform for all products. Optional platform available, dual lane confguration and large board format 24”/609. 6 mm. The fexibility and quality of this system allows Flex. Link to offer one of most technically advanced conveyor platforms in the business. 2 General specifcations Board length 75– 508 mm (3”– 20”) Board width 50– 460 mm (3”– 18”) Board thickness 0, 6– 6 mm standard. Consult factory for other thickness. Board width 75– 460 mm (3”– 18”) 1 -DL, 1 -TU, 1 -CB, 1 -MB Board weight Max. 3 kg (6, 6 lbs. ) Magazine weight Max. 60 kg (27, 2 lbs. ) Allowable warpage/sag Max. 1 mm Required edge clearance 3, 5 mm (0, 14”) on the outer two edges of the board Allowable component clearance 50 mm (2”) below and Belt exposure Standard width: 3 mm (0, 12”) Optional width: 5 mm (0, 2”) Board transfer height 953 mm (37, 5”) ± 50 mm Flow direction Left to right (reverse fow as option) Standard interface SMEMA 9851 Safety CE compliant machines Voltage 110 V/60 Hz, 240 V/50 Hz Paint colour RAL 9016 Control PLC Pneumatics 5 bar (72, 5 psi) where applicable above conveying surface
GENIUS 1 -SL Single magazine loader The GENIUS 1 -SL Single magazine loader is used when a magazine of PC boards needs to be loaded into a production line. This unit is capable of handling one magazine that can easily be accessed from the front of the machine. It is used in low volume applications or bottom side process with a single magazine. STANDARD FEATURES • User friendly touchscreen display for function and alarm • Electrical pusher to slide PCBs automatically out of magazine • Magazine locking by upper and lower manual clamps • Programmable pitch setting • Tower light display for machine status • SMEMA interface • ESD transparent windows • ESD hinged cover with safety interlock 3
GENIUS 1 -SL PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 1545 mm 1700 mm 1000 mm RAL 9016 Not required Transport height Transport direction Width adjustment Buffer capacity PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec Pcb loading time Magazine changeover time Approx. 20 sec Max. 15 m/min Conveyor speed adjustable Magazine handling Buffer capacity Min magazine size 1 magazines CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 800 1000 0546 R-G Other sizes and types available upon request. 795 750 1545 100 1050 1700 302 1545 800 4
GENIUS 1 -DL Dual magazine loader The GENIUS 1 -DL Dual magazine loader is used when a magazine of PC boards is required to be loaded into a production line. This unit is capable of handling two magazines that can easily be accessed from the side of the machine. It is used in low to medium volume applications that require medium capacity storage. STANDARD FEATURES • Motorized width adjustment • User friendly touch screen display for function and alarms • Dual servo drive for PCB positioning into magazine slot • ESD hinged cover with safety interlock • Confgurable pitch selection • Tower light and alarm 5
GENIUS 1 -DL PCB handling Module specifcation Length Height Width Colour 1643 mm 1204 mm 1290 mm RAL 9016 Transport height Transport direction Width adjustment Buffer capacity PCB dimensions Board length Board Width Board thickness Transport system 75 - 508 mm (3” - 20”) 75 - 460 mm (3” - 18”) 0. 6 - 6 mm Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust 90 at 10 mm pitch, 2 magazines Max 15 m/min adjustable Magazine handling Buffer capacity Min magazine size 2 magazines CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 0546 R-G Other sizes and types available upon request. 6
GENIUS 1 -ML Multi magazine loader The GENIUS 1 -ML Multi magazine loader is used when a magazine of PC boards is required to be loaded into a production line. This unit is capable of handling fve magazines that can easily be accessed from the side of the machine. It is used in high volume applications that require large capacity storage. STANDARD FEATURES • 5 magazine capacity for standard machine • Electrical pusher to slide PCBs automatically out of the magazine • Rack locking by upper and lower pneumatic clamps • Programmable pitch setting • User friendly touch screen display for function and alarm • Tower light display for machine status • SMEMA interface • ESD transparent windows 7
GENIUS 1 -ML PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 1926 mm 1700 mm 1000 mm RAL 9016 5 bar Transport height Transport direction Buffer capacity PCB dimensions Board length Board Width Board thickness Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec PCB loading time Magazine changeover 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Approx. 20 sec time Magazine handling Buffer capacity Min magazine size 5 magazines CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 0546 R-G Other sizes and types available upon request. Optional 3 magazine buffer unit 1000 Buffer capacity 142 1926 750. 5 650 8 100 274. 5 1027 1700 525. 7 1000
GENIUS 1 -TL Triple magazine loader The GENIUS 1 -TL Triple magazine loader is used when PC boards in magazines are required to be loaded into a production line. This unit is capable of handling three magazines that can easily be accessed from the side of the machine. It is used in medium to high volume applications that require large capacity storage. STANDARD FEATURES • Dual servo drive for PCB positioning into magazine slot • Motorized width adjustment • User friendly touch screen display for function and alarm • SMEMA interface • ESD hinged cover with safety interlocks • Confgurable pitch selection • Tower light and alarm 9
GENIUS 1 -TL Magazine handling Module specifcation Length Height Width Colour 1290 mm 1208 mm 2323 mm RAL 9016 Width adjustment Conveyor speed Antistatic fat belt 953 ± 50 mm Left to right (reverse fow as option) Motorized with adjust system Max. 15 m/min adjustable PCB Dimensions Board length Board Width Board thickness 10 3 magazines Max magazine size CAB 707 / NIKKO NKAJ- CAB 701 / NIKKO NKAJ- 0218 R-G 0546 R-G Other sizes and types available upon request. PCB handling Transport system Transport height Transport direction Buffer capacity Min magazine size 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm
GENIUS 1 -DK Destacker The GENIUS 1 -DK Destacker is used when unpopulated PC boards are to be introduced to a production line. The module can hold up to a 200 mm (7. 8”) stack of unpopulated PC boards at a weight of 15 kg (33 lbs). The unit is able to segregate one board from its stack onto the production line by utilizing a technically advanced releasing mechanism. The unit is able to achieve cycle times of less than 9 seconds per board. STANDARD FEATURES • Large stack capacity • Easy adjustment for PCB thickness • Uninterrupted loading • Motorized width adjust • Adjustable conveyor speed • Antistatic edge belts • SMEMA interface 11
GENIUS 1 -DK PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 600 mm 1167 mm 933 mm RAL 9016 5 bar (72. 5 psi) Transport height Transport direction Width adjustment Cycle time PCB dimensions Board length Board Width Board thickness Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized Approx. 10 sec Max. 15 m/min adjustable 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm 600 1167 950 1687. 5 528 933 12
GENIUS 1 -EB Edge belt conveyor The GENIUS 1 -EB-500 to 1 -EB-1500 Edge belt conveyor is a cost effective solution to handle board buffering, indexing and standard board transfers. The unit is designed to be a dependable and effcient transfer conveyor. STANDARD FEATURES • Motorized width adjust system • Adjustable conveyor speed • Operator inspect feature • SMEMA interface Optional ESD hinged cover with safety interlock Additional motor driver Cooling fan 13
GENIUS 1 -EB Module specifcation Length base Length of railset Height Width Colour PCB handling 500 mm (Apply for length Transport system of railset 500 -999 mm) Transport height Transport direction 1000 mm ( Apply for length of railset 10001499 mm) 1500 mm (Apply for length of railset 15002000 mm) 500 -2000 mm 955 mm 800 mm RAL 9016 PCB dimensions Board length Board Width Board thickness 14 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Width adjustment Cycle time Conveyor speed Antistatic fat belt 953 ± 50 mm Left to right (reverse fow as option) Motorized Approx. 10 sec Max. 15 m/min adjustable
GENIUS 1 -WS Inline workstation The GENIUS 1 -WS workstation can support a full array of workstation components. It can be arranged with just an inspect feature or be suited with a full assortment of lights, shelves, document holder, and other workstation components. The customer can mix and match which accessories best suits their individual needs. The module comes equipped with an ESD safe work surface and an operator inspect feature. The module can be confgured to function with only one work position, or in combination with additional buffer sections. STANDARD FEATURES • Motorized width adjust system • Antistatic work surface • Operator inspect feature • SMEMA interface Standard accessories • Foot rest • Suspension rail • Steel shelve • Light support with overhead light 15
GENIUS 1 -WS PCB handling Module specifcation Length Height Width Colour 1000 mm 1933 mm 1015 mm RAL 9016 16 Transport height Transport direction Width adjustment Cycle time PCB dimensions Board length Board Width Board thickness Transport system 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized Approx. 10 sec Max. 15 m/min adjustable
GENIUS 1 -RJ Reject conveyor three tier The GENIUS 1 -RJ Reject conveyor three tier is used as failed board buffer. The unit receives a good/no good communication signal from the SPI or AOI system. If fail signal is received, the fnger lift assembly raises the board for operator inspection without line interruption. STANDARD FEATURES • Motorized width adjust system • Antistatic work surface • Operator inspect feature • SMEMA interface • Buffer 3 boards 17
GENIUS 1 -RJ PCB handling Module specifcation Length Height Width Colour Transport system 800 mm 1103 mm 800 mm RAL 9016 Transport height Transport direction PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Width adjustment Buffer capacity Cycle time Conveyor speed 100 18 1030 946 1103 800 Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized 3 boards buffer Approx. 10 sec Max. 15 m/min adjustable
GENIUS 1 -LB LIFO buffer The GENIUS 1 -LB LIFO buffer is designed to help balance the fow of your production line by temporarily storing work in process. Storing products in “last in, frst out” mode, the LIFO buffer is able to hold 25 PC boards (signal pitch) ranging in size from 2”× 3” up to 18”× 20”. The LIFO buffer receives the PCB’s from the incoming conveyor and stores them utilizing a vertically aligned toothed chain. On demand from the following unit, the PCB’s can be lowered back down onto the conveyor and transferred down to downstream machine. STANDARD FEATURES • User friendly touch screen for function and alarms • Motorized width adjust • Adjustable conveyor speed • Large capacity up to 25 PCBs • SMEMA interface • Confgurable pitch selection • ESD transport windows Optional Cooling fan 19
GENIUS 1 -LB PCB handling Module specifcation Length Height Width Colour Air pressure 600 mm 1825 mm 1000 mm RAL 9016 5 bar (72. 5 psi) PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Transport system Buffer transport system Transport height Transport direction Width adjustment Cycle time Conveyor speed Max. PCB thickness 20 Antistatic edge belts Vertically aligned toothed chain 953 ± 50 mm Left to right (reverse fow as option) Motorized Approx. 15 sec Max. 15 m/min adjustable 8 mm at edge contact area
GENIUS 1 -FB FIFO/LIFO buffer slot style The GENIUS 1 -FB FIFO buffer slot style utilizes a high speed servo control system, which accurately positions the carriage for precise transfers. The FIFO/LIFO buffer uses a revolutionary transport system that simplifes the storage of 25 PC boards. This new system totally eliminates the need for belts, pushers and pullers. STANDARD FEATURES • No magazine required • Antistatic safe transfer roller design • Motorized width adjust system • Servo controlled lift motion • Buffer 25 boards at a pitch of 26 mm (1. 02”) • FIFO/LIFO/reject buffer/pass-through mode • LED indicator beacon with alarm • Upline SMEMA inhibit signal • Touch screen interface • ESD transparent windows • Cooling fan • Confgurable pitch setting 21
GENIUS 1 -FB PCB handling Module specifcation Length Height Width Colour 850 mm 1732 mm 1070 mm RAL 9016 PCB Dimensions Board length Board Width Board thickness 22 Transport system Transport height Transport direction Width adjustment 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Buffer capacity Conveyor speed Metal roller including Antistatic orings 953 ± 50 mm Left to right (reverse fow as option) Motorized with adjust system 25 PCBs Max. 12 m/min adjustable
GENIUS 1 -FD FIFO/LIFO buffer belt style The GENIUS 1 -FD FIFO buffer belt style utilizes a high speed servo control system, which accurately positions the carriage for precise transfers. The FIFO buffer uses a revolutionary transport system that simplifes the storage of 25 PC boards. This new system totally eliminates the need for pushers and pullers. STANDARD FEATURES • No magazine required • Each slot has driven belt conveyor for sensitive and warped PCBs • Motorized width adjust system • Servo controller lift motion • Buffer 25 boards at a pitch of 26 mm (1. 02”) • FIFO/LIFO/reject buffer/pass-through mode • LED indicator beacon with user friendly touch screen for function and alarm • Up line SMEMA inhibits signal • Touchscreen interface • ESD transparent windows • Cooling fan • Confgurable pitch setting 23
GENIUS 1 -FD PCB handling Module specifcation Length Height Width Colour Air pressure 650 mm 1732 mm 1070 mm RAL 9016 5 bar (72. 5 psi) PCB Dimensions Board length Board Width Board thickness 24 Transport system Transport height Transport direction Width adjustment Conveyor speed 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust system Max. 15 m/min adjustable
PCB handling systems GENIUS 1 -CB Single magazine combo buffer pass-through The GENIUS 1 -CB Single magazine buffer module is used to facilitate the buffering of PC boards into a magazine inline with the production line process. This unit is capable of handling one magazine that can easily be accessed from the front of the machine. STANDARD FEATURES • Electrical pusher for automatic PCBs insertion into magazine and into the line • User friendly touchscreen display for function and alarm • Adjustable conveyor speed • Programmable pitch control • Antistatic edge belts • Tower light display for machine status • SMEMA interface • Motorized conveyor width adjustment • ESD transparent windows • ESD hinged cover with safety interlock 25
GENIUS 1 -CB PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 1545 mm 1700 mm 1000 mm RAL 9016 Not required Transport height Transport direction Width adjustment Buffer capacity PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 75 - 460 mm (3” - 18”) 0. 6 - 6 mm Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec PCB loading time Magazine changeover time Approx. 20 sec Max. 15 m/min Conveyor speed adjustable Magazine handling Buffer capacity Min magazine size 1 magazine CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 800 1000 0546 R-G Other sizes and types available upon request. 1545 750 1050 1700 302 800 26
GENIUS 1 -MB Multi magazine combo buffer pass-through The GENIUS 1 -MB Multi magazine buffer module is used to facilitate the buffering of PC boards into a magazine inline with the production line process. This unit is capable of handling fve magazines that can easily be accessed from the front of the machine. STANDARD FEATURES • 5 magazine capacity for standard machine • Electrical pusher for automatic PCBs insertion into magazine and into the line. • User friendly touchscreen display for function and alarm • Adjustable conveyor speed • Programmable pitch control • Motorized conveyor width adjustment • Antistatic edge belts • Tower light display for machine status • SMEMA interface • ESD hinged cover with safety interlock 27
GENIUS 1 -MB PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 1550 mm 1700 mm 2276 mm RAL 9016 5 bar (72. 5 psi) Transport height Transport direction Width adjustment Buffer capacity 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec PCB loading time Magazine changeover time Approx. 20 sec Max. 15 m/min Conveyor speed adjustable PCB dimensions Board length Board Width Board thickness Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized 75 - 508 mm (3” - 20”) 75 - 460 mm (3” - 18”) 0. 6 - 6 mm Magazine handling Buffer capacity Min magazine size 5 magazines CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 0546 R-G Other sizes and types available upon request. Optional Buffer capacity 3 magazine buffer unit 800 1276 2276 800 750 28 971 253. 5 100 1050 1700 302 526 750
GENIUS 1 -LG Lift gate conveyor The GENIUS 1 -LG Lift gate is a cost effective solution for providing an opening in a production line. The operator can manually open the gate to gain access. The lifting action is assisted by a counterbalanced weight system with a dual gas strut assembly. STANDARD FEATURES • Manual opening for operator pass-through • Motorized conveyor width adjust • Adjustable conveyor speed • Counter balanced lift with gas strut • Locking system when board on conveyor • SMEMA interface Optional ESD sliding cover with safety interlock 29
GENIUS 1 -LG PCB handling Module specifcation Length Height Width Colour Air pressure 1500 mm 1046 mm 850 mm RAL 9016 5 bar (72. 5 psi) PCB Dimensions Board length Board Width Board thickness Transport system Transport height Transport direction Width adjustment Conveyor speed Antistatic sdge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized with adjust system Max. 15 m/min adjustable 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm 650 850 1500 100 950 1046 50 30
GENIUS 1 -SG Shuttle gate The GENIUS 1 -SG Shuttle gate is used to form an aisle in a production line. The motorized controlled shuttle gate receives boards from the upstream process and extend to deliver boards to the downstream process. The units is equipped with a fail-safety system that continuously monitors the aisle traffc. STANDARD FEATURES • Normally closed (retracted position) • Motorized driven movement for smooth extension • Aisle detection sensors to guarantee safety • Motorized conveyor width adjustment • Adjustable conveyor speed • Antistatic belt • Programmable extension stroke • SMEMA interface • ESD sliding covers with safety interlock • Touch screen interface 31
GENIUS 1 -SG Module specifcation Length Height Width Colour PCB handling 1017 mm (max. 1967 mm extended) 1050 mm 820 mm RAL 9016 Transport system Transport height Transport direction Width adjustment Cycle time PCB dimensions Board length Board Width Board thickness 32 Conveyor speed 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Antistatic edge belts 953 ± 50 mm Left to right (Reverse fow as option) Motorized width adjust system Approx. 15 sec Max. 15 m/min adjustable
GENIUS 1 -TG Telescopic gate The GENIUS 1 -TG Telescopic gate is used to form an aisle in a production line. The motorized controlled shuttle will retract upon receiving open request. The units is equipped with a failsafety system that continuously monitors the aisle traffc when in retract position. STANDARD FEATURES • Normally extended (closed position) • Motorized driven movement for smooth extension • Aisle detection sensors to guarantee safety • Motorized conveyor width adjustment • Adjustable conveyor speed • Antistatic belt • SMEMA interface • ESD sliding covers with safety interlock • Touch screen interface 33
GENIUS 1 -TG Module specifcation Length Height Width Colour PCB handling 995 mm (max. 1820 mm extended) 1050 mm 890 mm RAL 9016 Transport system Transport height Transport direction Width adjustment Cycle time PCB Dimensions Board length Board Width Board thickness 34 Conveyor speed 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Antistatic edge belts 953 ± 50 mm Left to right (Reverse fow as option) Motorized width adjust system Approx. 15 sec Max. 15 m/min adjustable
GENIUS 1 -SH Side shuttle The GENIUS 1 -SH Side shuttle is used to connect production lines that are offset from one another. The unit buffers one PC board and can deliver it to a multitude of downstream positions. The unit is servo controlled for high repeatability. STANDARD FEATURES • Servo driven movement for smooth and accurate positioning • Motorized conveyor width adjustment • Adjustable conveyor speed • Antistatic edge belts • Programmable shuttle stroke • SMEMA interface • Touch screen interface • ESD hinged cover with safety interlock 35
GENIUS 1 -SH Module specifcation Length PCB handling Stroke + 920 mm (depend on stroke length) Transport system Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Transport height Transport direction Min. stroke length 600 mm Height Width Colour Max. stroke length 4 meters 1050 mm 730 mm RAL 9016 Width adjustment Motorized with adjust system Approx. 7 sec Max. 15 m/min adjustable Cycle time Conveyor speed PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm 100 950 1050 521 Stroke + 920 36 730
GENIUS 1 -TN Turn unit The GENIUS 1 -TN Turn unit is used when a production line requires PC boards to be routed in a different direction than the standard line fow. The unit uses a servo controlled high speed rotate mechanism to re-route PC boards within stringent tolerances. The module is able to achieve cycle times in less than 15 seconds per board. The unit incorporates a user friendly touch screen display. STANDARD FEATURES • Clockwise and anticlockwise rotation from 0° to 90° and 270° • Adjustable turn speed • Several layouts available • Adjustable conveyor speed • Antistatic belt • SMEMA interface • 1 in 1 out (OR) • 2 in 1 out (OR) • 1 in 2 out Confguration • Bad board sorting • Programmable confguration • ESD hinged cover with safety interlock 37
GENIUS 1 -TN Module specifcation Length Height Width PCB handling 800 mm 1125 mm 800 mm PCB dimensions Board length Board Width Board thickness 38 Transport system Transport height Transport direction Width adjustment 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Cycle time Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust system Approx. 7 sec Max. 15 m/min adjustable
GENIUS 1 -IN Inverter The GENIUS 1 -IN Inverter is used to invert a PC board when required in top-side/bottom-side manufacturing. The unit uses a servo controlled high-speed rotate mechanism to invert the board with pinpoint accuracy. It is able to cradle the board during its rotate cycle by using a twosided belt support system. The module is able to achieve cycle times of less than 15 seconds per board by utilizing its “fip-fip” software functions. STANDARD FEATURES • Active selector/pass-through • Adjustable conveyor speed • Smooth rotation without abrupt shocks • SMEMA interface • Antistatic edge belts • Touch screen interface • ESD hinged and sliding cover with interlock 39
GENIUS 1 -IN PCB handling Module specifcation Length Height Width Colour Air Pressure 600 mm 1300 mm 950 mm RAL 9016 5 bar (72. 5 psi) PCB dimensions Board length Board Width Board thickness 40 Transport system Transport height Transport direction Width adjustment Cycle time 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust system Approx. 15 sec Max. 15 m/min adjustable
GENIUS 1 -RK Restacker The GENIUS 1 -RK Restacker is used when unpopulated PC boards need to be stacked on top of one another at the end of a production line. The module can hold up to a 200 mm (7. 8”) stack of unpopulated PC boards at a weight of 15 kg (33 lbs). By utilizing a technically advanced stacking mechanism, this unit is able to achieve cycle times of less than 6 seconds per board. STANDARD FEATURES • Large stack capacity • Stack full sensor • Uninterrupted loading • Motorized width adjust • Adjustable conveyor speed • Antistatic edge belts • SMEMA interface 41
GENIUS 1 -RK PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 600 mm 1200 mm 800 mm RAL 9016 5 bar (72. 5 psi) Transport height Transport direction Width adjustment Cycle time PCB dimensions Board length Board Width Board thickness Conveyor speed 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm 600 100 949 1200 800 42 Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized Approx. 10 sec Max. 15 m/min adjustable
GENIUS 1 -SU Single magazine line unloader The GENIUS 1 -SU Single magazine line unloader is used to facilitate the buffering of PC boards into a magazine at the end of a production line. This units is capable of handling one magazine that can easily be accessed through the rear of the machine. The unloader is a small, compact, price competitive module that is used in low volume production environment. STANDARD FEATURES • User friendly touch screen for function and alarm • Magazine locking by upper and lower manual clamps • Programmable pitch setting • Motorized conveyor width adjust • Electrical pusher for automatic PCB insertion • Adjustable conveyor speed • Antistatic edge belts • Tower light display for machine status • SMEMA interface • ESD transparent windows • ESD hinged cover with safety interlock 43
GENIUS 1 -SU PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 1345 mm 1700 mm 1000 mm RAL 9016 Not required Transport height Transport direction Width adjustment Buffer capacity PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm PCB loading time Conveyor speed Antistatic edge belt 953 ± 50 mm Left to right (reverse fow as option) Motorized 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec Max. 15 m/min. adjustable Magazine handling Buffer capacity Min magazine size 1 magazine CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 800 1000 0546 R-G Other sizes and types available upon request. 1345 750 1050 1700 302 600 44
GENIUS 1 -DU Dual magazine line unloader The GENIUS 1 -DU Dual magazine line unloader is used when PC boards need to be buffered into magazines at the end of a production line. This unit is capable of handling two magazines that can easily be accessed from the side of the machine. The module is a cost effective way of handling low to medium high-volume applications that require increased capacity storage. This unit can also support good/no good reject software used on SPI or AOI application. All failed PCB’s would transfer to a no good magazine. STANDARD FEATURES • Motorized width adjustment • User friendly touch screen display for function and alarms • ESD hinged cover with safety interlock • Good/bad board sorting • Confgurable pitch selection • Tower light and alarm 45
GENIUS 1 -DU PCB handling Module specifcation Length Height Width Colour 1643 mm 1205 mm 1290 mm RAL 9016 Transport height Transport direction Width adjustment Buffer capacity PCB dimensions Board length Board Width Board thickness Transport system 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust 84 boards at 10 mm pitch, 42 boards per magazine, 2 magazine Max 15 m/min adjustable Magazine handling Buffer capacity Min magazine size 2 magazines CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 0546 R-G Other sizes and types available upon request. Optional Separate lift platform for bad board sorting 46
GENIUS 1 -MU Multi magazine line unloader The GENIUS 1 MU Multi magazine line unloader is used to facilitate the buffering of PC boards into a magazine at the end of a production line. The unit is capable of handling fve magazine that can easily be accessed from the side of the machine. The module is a cost effective way of handling high volume applications that require increased capacity storage. STANDARD FEATURES • 5 magazine capacity for standard machine • Electrical pusher to slide PCBs automatically out of the magazine • Rack locking by upper and lower pneumatic clamps • Programmable pitch setting • User friendly touch screen display for function and alarm • Tower light display for machine status • SMEMA interface • ESD transparent windows • Motorized jog width adjust • ESD hinged cover with interlock 47
GENIUS 1 -MU PCB handling Module specifcation Length Height Width Colour Air pressure Transport system 2526 mm 1700 mm 1000 mm RAL 9016 5 bar (72, 5 psi) Transport height Transport direction Width adjustment Buffer capacity PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized 50 PCBs (pitch 10 mm) in each magazine Approx. 7 sec PCB loading time Magazine changeover time Approx. 20 sec Max. 15 m/min Conveyor speed adjustable Magazine handling Buffer capacity Min magazine size 5 magazines CAB 701 / NIKKO NKAJ- 0218 R-G Max magazine size CAB 707 / NIKKO NKAJ- 0546 R-G Other sizes and types available upon request. Optional 3 magazine buffer unit 800 1000 Buffer capacity 2526 600 650 750 526 302 1000 140 275 100 1050 1027 1700 200 48
GENIUS 1 -TU Triple magazine line unloader The GENIUS 1 -TL Triple magazine line unloader is used when PC boards from the production line are required to be loaded into magazines. This unit is capable of handling three magazines that can easily be accessed from the side of the machine. The module is a cost effective way of handling high-volume applications that require increased capacity storage. This unit can also support good/no good reject software used on SPI or AOI applications. All failed PCBs would transfer to a no good magazine. STANDARD FEATURES • Motorized width adjustment • Pass/fail sorting after test systems • User friendly touch screen display for function and alarms • Dual servo drive for PCB positioning into magazine slot • SMEMA interface • Good/bad board sorting • ESD hinged cover with safety interlock • Confgurable pitch selection • Tower light and alarm 49
GENIUS 1 -TU Module specifcation Magazine handling Length 1290 mm Buffer capacity 3 Magazines Height Width Colour 1208 mm 2323 mm RAL 9016 Min magazine size CAB 701 / NIKKO NKAJ- Max magazine size CAB 707 / NIKKO NKAJ- 0546 R-G Other sizes and types available upon request. PCB handling Transport system Transport height Transport direction Width adjustment Conveyor speed Buffer capacity Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized Max. 15 m/min adjustable 150 boards of 10 mm pitch, 50 boards per magazine, 3 magazine PCB Dimensions Board length Board Width Board thickness 50 0218 R-G 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Optional Separate lift platform for bad board sorting.
GENIUS 1 -EL Elevator The GENIUS 1 -EL Elevator is used when an elevation or transfer angle change is required in a production line. The unit is typically used before and after a wave solder machine. The elevator uses a servo motor actuated guided slide assembly to accurately change elevations or transfer angles. STANDARD FEATURES • Motorized controlled lift motion • In/out position can be selected at time of order (min 300 mm to 950 mm) • Motorized conveyor width adjust system • Receive down line SMEMA inhibit signal • SMEMA compatible • ESD hinged cover with safety interlock 51
GENIUS 1 -EL Module specifcation Length Height Width Colour Air pressure PCB handling Transport system 600 mm Depending on stroke height 1000 mm RAL 9016 5 bar (72. 5 psi) Transport height Transport direction Width adjustment Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized with adjust system Max 15 m/min adjustable PCB Dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Optional Wave exit platform 1002. 5 100 1200 600 52
GENIUS 1 -CC Chain conveyor 1 -CC Roller Chain Conveyor is a modular transport solution that can be confgured to meet specifc customer requirements. The system utilizes a free spinning ESD safe roller design that reduces back pressure while products are being queued. The Roller Chain Conveyor is a cost effective solution for buffering multiple products over extended length areas. The Roller Chain Conveyor can transport both PCB boards and pallets. The module can also be ftted with a full array of workstation options, which allow the module to function as an ergonomic workstation. STANDARD FEATURES • ESD safe free spinning chains roller • PLC controlled • SMEMA compatible • Precision hand crank width adjust system • Durable ball-bearing end idlers • Fully captured chain returns 53
GENIUS 1 -CC Module specifcation Optional • Tooled width adjust • Slide width adjust system • Protective safety covers, both ESD and non ESD • LED signal tower with alarm • Non PLC version, speed control only • Pneumatic actuated board stopper and singulator • Available module lengths from 600 mm up to 5000 mm • Consult factory for available chain options • Consult factory for additional options not listed 756. 8 Machine dimensions (L×W×H): L mm × 585 mm × 940 mm Average cycle time: dependent on length and speed 25– 150 mm/s Conveyor speed: 870. 4 100 963 970. 4 Length 54
GENIUS 1 -FC Flat belt conveyor The GENIUS 1 -FC Flat Belt Conveyor is a modular transport solution that can be confgured to meet specifc customer requirements. The system utilizes an ESD safe belt that can transport both PCB boards and pallets. This module can be used to incline or decline products to and from Wave Solder systems. The module can also be ftted with a full array of workstation options, which allows the module to function as an ergonomic workstation. STANDARD FEATURES • ESD safe belt design, 80 °C (176 °F) • PLC controlled • SMEMA compatible • Durable ball-bearing end idlers • Adjustable belt tension feature compensates for wear and ambient conditions 55
GENIUS 1 -FC Module specifcation PCB handling Machine dimensions (L×W×H): Transport system L mm × W mm × H mm (L”× W”×H”) Dimension base on application Transport height Transport direction Cycle time ESD belts 953 ± 50 mm Left to right dependent on length and speed Conveyor speed 25– 150 mm/s (1– 6”/s) Optional • Incline/decline sections • Cooling fans • LED signal tower with alarm • Non PLC version, speed control only • Available module lengths from 600 mm up to 4000 mm • Available belt widths: 300 mm, 400 mm, 500 mm, 600 mm • Consult factory for non-standard belt widths • High temperature ESD belts up to 120 °C (250 °F) • Consult factory for additional options not listed 56
GENIUS 1 -LX Laser marker The GENIUS 1 -LX Laser marker is used in applications where products need an identifcation mark for tracking or recognition. The laser cell can mark on all types of nonmetallic surfaces including plastic and FR 4 PC board. The key feature for laser marking is that the mark is permanent and consumable costs are low. STANDARD FEATURES • Welded frame design with class 1 safety covers Laser head Edge belt • For board transport • Antistatic edge belt with automatic width adjust system Machine • Pneumatically actuated board stop and locate system • PC based control system • 17” LCD monitor • Programmable laser marking position • Ready 100 mm connection to external vacuum system (not included) • CE compliance • 30 watt CO 2 laser marker • Suitable for marking most PCB types • Marking feld of 460× 508. 1 mm • Software adjustable Z-axis focus height of ± 21 mm 57
GENIUS 1 -LX PCB handling Module specifcation Length Height Width Colour Marking size 800 mm 1537 mm 1110 mm RAL 9016 508. 1× 460 mm (20”× 18”) 5 bar (72. 5 psi) Transport system Transport height Transport direction Width adjustment Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust Max 15 m/min adjustable Air pressure PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Standard Camera Resolution Field of view (FOV) Minimum 2 D Cell size 0. 3 Megapixel 35 mm 0. 22 mm High Resolution Camera Resolution 2 Megapixel 35 mm Minimum 2 D Cell size 0. 11 mm 800 Field of view (FOV) 1111 1097 100 1537 2045 1390 58
GENIUS 1 -LV Laser marker inverter The GENIUS 1 -LV Laser marker is used in applications where PCB’s need identifcation marks for tracking or recognition on both sides. The 1 -LV include an inverter in order to fip the PCB from one side to the other. The laser cell can mark on all types of nonmetallic surfaces including plastic and FR 4 PC board. The mark is permanent and consumable costs are low. STANDARD FEATURES • Welded frame design with Class 1 safety covers Laser head Edge belt • For board transport • ESD safe edge belts with automatic width adjust system Machine • Pneumatically actuated board stop and locate system • PC based control system • 17” LCD monitor • Programmable laser marking position • Ready 100 mm connection to external vacuum system (not included) • CE compliance • 30 watt CO 2 laser marker • Suitable for marking most PCB types • Marking feld of 120 x 120 mm • Software adjustable Z-axis focus height of ± 21 mm 59
GENIUS 1 -LV Module specifcation Length Height Width Colour Marking size Air pressure PCB handling 900 mm 1706 mm 1600 mm RAL 9016 500 x 500 mm 5 bar (72. 5 psi) PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 508 mm (2” - 20”) 0. 6 - 6 mm Standard Camera Resolution Field of view (FOV) Minimum 2 D Cell size 0. 3 Megapixel 22 mm 0. 14 mm High Resolution Camera Resolution Field of view (FOV) Minimum 2 D Cell size 60 2 Megapixel 35 mm 0. 09 mm Transport system Transport height Transport direction Width adjustment Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust Max 15 m/min adjustable
GENIUS 1 -LD Laser marker dual head The new GENIUS 1 -LD is a high-speed marker, incorporating both a dual laser head as well as multiple cameras for reduced cycle time. The board is positioned vertically inside the module allowing the two laser heads to mark both sides of a PCB simultaneously and minimize dust issues. This solution improves the quality of the mark and the process yield, which has substantial impact on the total cost. The laser cell can mark on all types of non-metallic surfaces including plastic and FR 4 PC Board. The key feature for laser marking is that the mark is permanent and consumable costs are low. STANDARD FEATURES • 30 Watt CO 2 Laser Marker suitable for most types of PCBs • Class 4 Laser, 10. 6µm wavelength • Marking feld of 120 mm x 120 mm (4. 72 in x 4. 72 in) • Software adjustable Z-Axis focus height of ± 21 mm (± 0. 83 in); TOC = 0 mm (0 in) • Guide laser for setup of marking area – Class 2 Laser, 655 nm, wavelength • Laser marking position repeatability of ± 0. 1 mm (± 0. 004 in) • Marking resolution of 2µm • Laser scan speed capable of 12000 mm per second max. • Character size ranging from 0. 2 mm – 120 mm (0. 008 in – 4. 72 in) • Font: KEYENCE original font / User font / true type font • Barcode: CODE 39 / ITF / 2 of 15 NW 7 (CODABAR) / JAN / CODE 128 • 2 D-Matrix Code: QR Code / Micro QR Code / Data Matrix (ECC 200) • Logo Image: Custom font, logo, (CAD) data, BPM / JPEG / PNG / TIF • Interface via RS-232 C / RS-422 A / USB 2. 0 • Cooling method: Forced air cooling • Laser tube lifetime expectancy 8 -10 years 61
GENIUS 1 -LD Camera Verifcation System • Keyence barrel style camera • Movement controlled by two servos for X and Y movement • Fiducial recognition with board position correction • Optical Character recognition verifcation • 1 D and 2 D barcode verifcation Edge belt rail set used for board transport • ESD safe belts • Programmable automatic width adjust • Pneumatic actuated board stop and locate system Laser Marker Machine • PC based control system 1100 mm 1706 mm 1750 mm RAL 9016 500 x 500 mm 5 bar (72. 5 psi) 230 V, 3 Phase 30 A PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 508 mm (2” - 20”) 0. 6 - 6 mm Standard Camera Resolution Field of view (FOV) Minimum 2 D Cell size 0. 3 Megapixel 20 mm 0. 13 mm High Resolution Camera Resolution Field of view (FOV) Minimum 2 D Cell size 62 • Programmable laser marker positions achieving total marking area of 457 mm x 508 mm • Welded frame design with Class 1 safety covers • 100 mm connection available for connection to external vacuum/fume extraction system o o Not included in quotation 400 cfm required for properation and longevity • Cooling fans integrated into laser for air fow • Interior camera for viewing the operation during marking PCB handling Module specifcation Length Height Width Colour Marking size Air pressure Voltage Amperage • 21 Inch LCD monitor with keyboard and mouse on adjustable mount 2 Megapixel 33 mm 0. 083 mm Transport system Transport height Transport direction Width adjustment Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right (reverse fow as option) Motorized width adjust Max 15 m/min adjustable
GENIUS 1 -BC Brush cleaner The GENIUS 1 -BC Brush Cleaner has been specifcally designed to remove contamination from bare boards before solder paste, adhesive application and after laser marking. The machine use unique technology ensures high performance in the removal of foreign matter. 1 -BC equipped with lateral oscillation and conductive brush provides customers with clean factories and production free from foreign matter problems by solving dust issues. STANDARD FEATURES • Standard cleaning width 460 mm • Single sided cleaning mode for top side cleaning • Include internal dust collector • Motorized conveyor width adjustment • Adjustable conveyor speed • Antistatic belt • SMEMA interface • ESD covers with safety interlock • Touch screen interface 63
GENIUS 1 -BC PCB handling Module specifcation Length Height Width Colour Transport system 650 mm 1500 mm 1000 mm RAL 9016 Transport height Transport direction (Reverse fow as option) Width adjustment PCB dimensions Board length Board Width Board thickness 75 - 508 mm (3” - 20”) 50 - 460 mm (2” - 18”) 0. 6 - 6 mm Cycle time Conveyor speed Antistatic edge belts 953 ± 50 mm Left to right Motorized width adjust system Approx. 7 sec Max. 15 m/min adjustable Optional • M size (Max PCB width 250 mm) • Air ionizer • Dual brush top and bottom side 1000 1500 302 650 64
PRODUCT CATALOGUE SMART PCB HANDLING SYSTEM
PCB handling systems SMART CSR Loader single magazine STANDARD FEATURES • • • Electrical Selectable Easy Start, Airless expeller pitch width reset PCB dimensions PCB length PCB width Thickness Above board max height Below board max height Transport edge width Cycle time Air pressure 4 PCB insertion adjustment push-button and alarm light Control type Interface type HMI Voltage Max power 1 magazine 30 kg 10, 20, 30, 40 mm 460× 400× 563 mm 50 PCB handling PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction automatic Electrical 100– 450 mm 85– 330 mm 0, 8 to 2, 6 mm 40 mm 20 mm SMEMA 3 mm Magazine handling Buffer capacity Maximum load PCB step height Max magazine dimensions Max nr. PCB per magazine for SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds - PLC SMEMA (other types optional) Control panel with push-buttons, switches and light indicator 230 V single phase, 50 Hz 165 W Dimensions Height (with magazine) Length (with magazine) Width Weight Structure Transparent material 1065 mm (1550 mm) 990 mm (1090 mm) 660 mm 50/98 kg Self-standing steel bodywork Polycarbonate in
PCB handling systems SMART SSR Unloader single magazine STANDARD FEATURES • • • Electrical pusher for automatic PCB insertion into magazine Selectable pitch Easy width adjustment Start, reset push-button and alarm light Airless PCB dimensions PCB length PCB width Thickness Above board max height Below board max height Transport edge width Electrical 100– 450 mm 85– 330 mm 0, 8 to 2, 6 mm 40 mm 20 mm SMEMA 3 mm 1 magazine 30 kg 10, 20, 30, 40 mm 460× 400× 563 mm 50 PCB handling PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction Cycle time Air pressure PLC SMEMA (other types optional) Control panel with push-buttons, switches and light indicator Interface type HMI 230 V single phase, 50 Hz Voltage Max power Magazine handling Buffer capacity Maximum load PCB step height Max magazine dimensions Max nr. PCB per magazine Control type Antistatic dissipative fat belt Manual 600 mm SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds - 165 W Dimensions Height Length Width Weight Structure Transparent (with 1065 magazine) 990 mm 660 50/98 Self-standing bodywork Polycarbonate mm (1090 mm kg (15 mm steel material 5
PCB handling systems SMART DSK PCB Destacker STANDARD FEATURES • • Destacking blade system Sensorized PCB presence Manual width adjusting system Pass-through PCB dimensions PCB length PCB width Thickness Above board max height Below board max height Transport edge width Electrical 100– 450 mm 85– 330 mm 0, 8 to 2, 6 mm 40 mm 20 mm SMEMA 3 mm Interface type HMI Voltage Max power Stack handling Max height PCB stack Max weight PCB stack Control type 200 mm 15 kg PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction Cycle time Air pressure 6 Antistatic dissipative fat belt Manual 600 mm SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds 0, 6 MPa Control panel with push-buttons, switches and light indicator 230 V single phase, 50 Hz 165 W Dimensions Height (with magazine) PCB handling PLC SMEMA (other types optional) Length (with magazine) Width Weight Structure Transparent material 1160 mm 600 mm 660 mm 50/98 kg Self-standing steel bodywork Polycarbonate
PCB handling systems SMART STK PCB Stacker STANDARD FEATURES • • Adjustable PCB stacking system Short PCB cycle time Sensorized PCB presence Pass-through PCB dimensions PCB length PCB width Thickness Above board max height Below board max height Transport edge width Electrical 100– 400 mm 80– 330 mm 0, 8 to 2, 6 mm 40 mm 20 mm SMEMA 3 mm Control type Interface type HMI PLC SMEMA (other types optional) Control panel with push-buttons, switches and light indicator 230 V single phase, 50 Hz Voltage Max power Stack handling Max height PCB stack Max weight PCB stack 200 mm 15 kg Dimensions Height (with magazine) PCB handling PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction Cycle time Air pressure Antistatic dissipative fat belt Manual 600 mm SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds 0, 6 MPa 165 W Length (with magazine) Width Weight Structure 1160 mm 600 mm 660 mm 50/98 kg Self-standing steel bodywork Polycarbonate Transparent material 7
PCB handling systems SMART CIV 1 Conveyor STANDARD FEATURES • Selectable inspection/pass-through • Visual inspection on/off • Easy width adjustment • PCB releasing button • Sensorized PCB presence • Oven infeed/outfeed (optional) PCB dimensions PCB length PCB width Thickness Above board max height Below board max height Transport edge width Electrical 100– 450 mm 85– 330 mm 0, 8 to 2, 6 mm Control type 40 mm 20 mm SMEMA 3 mm HMI PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction Cycle time Air pressure 8 optional) Voltage Max power PCB handling Antistatic dissipative fat belt Manual 600 mm SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds - PLC SMEMA (other types Interface type Control panel with push-buttons, switches and light indicator 230 V single phase, 50 Hz 165 W Dimensions Height Length Width Weight Structure Transparent material 1065 mm 600 mm 660 mm 50/98 kg Self-standing steel bodywork Polycarbonate
PCB handling systems SMART LIFO Buffer LIFO STANDARD FEATURES • Mode • Electrical • Selectable • Easy • Start, selector: pusher expeller pitch width reset Loader/LIFO/unloader for automatic PCB insertion adjustment push-button alarm light PCB dimensions PCB length PCB width Thickness Above board max height Below board max height Transport edge width Electrical 100– 450 mm 85– 330 mm 0, 8 to 2, 6 mm 40 mm 20 mm SMEMA 3 mm 1 magazine 30 kg 10, 20, 30, 40 mm 460× 400× 563 mm 50 PCB handling PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction Cycle time Air pressure Control type PLC SMEMA (other types Interface type optional) HMI Voltage Max power Magazine handling Buffer capacity Maximum load PCB step height Max magazine dimensions Max no. PCB per magazine and into in Antistatic fat belt or push Manual 600 mm SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds 0, 6 MPa Control panel with push-buttons, switches and light indicator 230 V single phase, 50 Hz 165 W Dimensions Height (with magazine) Length (with magazine) Width Weight Structure Transparent material 1065 mm (1550 mm) 990 mm (1090 mm) 660 mm 50/98 kg Self-standing steel bodywork Polycarbonate 9
PCB handling systems SMART AOI Test server STANDARD FEATURES • Electrical • Extended • Good/bad pusher expeller SMEMA sorting for interface PCB Dimensions Thickness Above board max height Below board max height Transport edge width PCB automatic Control type SMEMA 3 mm HMI 1 -2 magazines 30 kg 10, 20, 30, 40 mm 460× 400× 563 mm (Lx. Wx. H) 50 Voltage Max power PLC SMEMA (other types Interface type optional) PCB handling PCB transport system Width adjustment Length of conveyor sections Transport height PCB fow direction into insertion Electrical 0, 8 to 2, 6 mm 40 mm 20 mm Control panel with push-buttons, switches and light indicator Magazine handling Buffer capacity Maximum load PCB step height Max magazine dimensions Max nr. PCB per magazine insertion PCB Antistatic fat belt Manual 600 mm SMEMA 950± 25 mm SMEMA left to right reverse fow optional < 9 seconds 230 V single phase, 50 Hz 165 W Dimensions Width Weight Structure Transparent material 660 mm 50/98 kg Self-standing steel bodywork Polycarbonate Cycle time Detailed features PCB length mm PCB width mm Height (with magazine) Length (with magazine) Air pressure 10 AOI 100– 450 85– 330 1065 (1550) mm 1690 mm - AOIL AOIS 100– 450 88– 330 1065 (1550) mm 2180 mm 0, 6 MPa AOISPT 100– 450 88– 330 1065 (1550) mm 2180 mm 0, 6 MPa 100– 450 85– 330 1065 (1550) mm 1690 mm - magazine in
SMART AOI Test AOI server (stand alone) 1 Automatic PCB loading into AOI system with post – test and automatic unloading in the original magazine slot. TEST 2 Test sorter (end of line) TEST Automatic PCB sorting according to the AOI testing results with selective unloading of PCBs into good or bad magazine. 1 GOOD/BAD PCB IN 2 BAD GOOD Test sorter stand alone (pass-back) 1 Automatic loading of each PCB on the AOI, automatic sorting of PCBs according to the AOI testing result and unloading of PCBs in different magazines (good/bad). BAD BA D 3 BAD TEST GOOD/BAD 2 Test sorter stand alone (pass-through) 1 Automatic PCB loading into AOI system with automatic sorting of PCBs according to the AOI testing results and selective unloading or feeding. TEST BAD/Repair GOOD 2
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