Produc TVity Station October 2011 Produc TVity Station
Produc. TVity Station ™ October 2011
Produc. TVity Station™ © Red Lion Controls Inc. 2
Produc. TVity Station § The only ready-to-deploy visual management solution for connecting, collecting, recording and displaying critical key performance indicators andon messages on any TV © Red Lion Controls Inc. 3
What is Visual Management? § Visual management on the plant floor… – Providing critical information so that personnel can quickly determine what is, and what isn’t within acceptable limits, in a given process - Provides sense of ownership to personnel - Allows attention to be focused where needed - Increases efficiency, quality and uptime © Red Lion Controls Inc. 4
Existing Problem § Manufacturing has multiple lines or processes… – Which ones are lagging, or even stopped? – Are any broken down, or out of material? – Where are my opportunities for improvement? © Red Lion Controls Inc. 5
Public KPIs § Key performance indicators shine a light on performance – Supervisors know where to focus their efforts – Knowledge empowers decisions and action © Red Lion Controls Inc. 6
Andon Messaging – Andon – a formal method by which an organization communicates line down conditions - Allows quick reaction toward resolving the issues - Reduces downtime to increase profitability © Red Lion Controls Inc. 7
Real-Time Knowledge § Knowledge is critical to success – Empowers personnel - Allows them to make accurate decisions - Allows them to take effective action – Decreases downtime - Less downtime means more output - Prevents losses in labor, energy and time - Reduces potential scrap and damage to equipment © Red Lion Controls Inc. 8
Produc. TVity Station™ § Connects, collects, records, displays and notifies © Red Lion Controls Inc. 9
Connect & Collect § PTV has 200+ drivers to communicate with automation devices such as drives, PLCs, panel meters/controllers, etc. – Via RS 232, RS 485, Ethernet & fieldbuses © Red Lion Controls Inc. 10
Connect & Collect § PTV supports CS Series modules to accept sensor inputs – Modules for analog and digital I/O – PID modules offer single & dual loop control RTD, Thermocouple, Digital, Analog © Red Lion Controls Inc. 11
Display – In High Definition § In 720 p high-definition § Greater graphics flexibility than LED marquees can provide © Red Lion Controls Inc. 12
Display § 720 p DVI output – Supports any TV, monitor or projector with DVI/HDMI – Compatible with 720 p and 1080 p/i devices © Red Lion Controls Inc. 13
Record § Records critical KPIs andon events – Logs information for later review, supporting longer term improvement initiatives – Data stored in IT-friendly CSV file format – Built-in sync tools for back-end integration © Red Lion Controls Inc. 14
Notify § Provides email and text message alerts to remote personnel § Reduce downtime by keeping everyone informed n! ow ed in ch Ma Mach ine do © Red Lion Controls Inc. wn! 15
Remote Monitor & Control § Built-in webserver allows remote monitoring via any network connected PC and smartphone § Remote control allows problems to be fixed remotely, saving downtime and travel expense © Red Lion Controls Inc. 16
Ease of Configuration § Crimson 3. 0 makes configuration a breeze § Available for download from www. redlion. net © Red Lion Controls Inc. 17
Close-up § Ports and connections 24 VDC power terminal USB programming port DVI video output USB Host Port for USB drive programming & data log retrieval Backplane port (side) for modules. Expansion port 2 GB Compact. Flash card included for data logging, storage of custom web pages, and more. Fully isolated serial ports 2 – RS 232, 1 – RS 485 Ethernet port supports 10 protocols simultaneously © Red Lion Controls Inc. 18
Ships Complete § Ships complete… A 2 GB Compact. Flash card is included The Produc. TVity Station DVI to HDMI cable allows connection to televisions. HDMI to DVI adapter allows connection to a PC monitor for application development in an office environment. © Red Lion Controls Inc. 19
Potential Savings § Studies indicate that displaying information in real time provides immediate gains in profitability § Only the customer can determine what the potential is… – If visual management increased their output by just 5, 10 or 15%, what’s that equate to in dollars? – What would a downtime reduction of 10 or 20% equate to in dollars? – What does meeting customers deadlines, avoiding scrap and preventing machine damage equate to in dollars? © Red Lion Controls Inc. 20
Visual Management Products § Remember, Red Lion offers a complete range of visual management solutions for industry! LD & MPAX/EPAX Series © Red Lion Controls Inc. PFM Series Marquees 21
Price Customers Have a Choice Large LED displays • Analog, digital & serial inputs • Digital & analog outputs • Communications capability • 2. 25" and 4" models available DSP + LED Marquee • Alphanumeric, multi-line • 200+ comms drivers • Data logging • Web server • Remote email/text alerts • Expandable I/O • Various sizes available Produc. TVity Station + TV • Hi res DVI/HDMI output • 200+ comms drivers • Data logging • Web server • Remote email/text alerts • Expandable I/O • Syncs w/ MS SQL Server® Performance © Red Lion Controls Inc. 22
Thank You For more information 20 Willow Springs Circle | York, PA 17406 USA +1 (717) 767 -6511 | www. redlion. net | info@redlion. net
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