Process Safety Cards David HATCH Process Safety Integrity

Process Safety Cards David HATCH Process Safety Integrity david. hatch@psintegrity. com www. Process. Safety. Cards. com

Overview • Objectives • Playing Cards • Scenarios (Bowties) • Online Card Table • Opportunities & Options • Other Initiatives www. Process. Safety. Cards. com © Process Safety Integrity 2021 2

Objectives • Increase awareness of a broad range of internal & external resources • With an ageing workforce and increased outsourcing of maintenance and operations activities, it is vital that time and knowledge poor stakeholders (who typically fall outside corporate process safety training strategies) are engaged and equipped to ensure they play their part in sustaining the integrity of assets • Put Process Safety (Asset Integrity) knowledge into the hands of those who may contribute to and/or be impacted by Loss of Containment (Lo. C) events. • Users or ‘Players’ are encouraged & helped to learn & apply simple principles: • • REMEMBER Events RECOGNISE Cause (Threats) RESPECT Controls (Barriers) REPORT Concerns • Thereafter, there is an obligation on the duty-holder to: • RESPOND to Feedback • RECOVER Protection www. Process. Safety. Cards. com © Process Safety Integrity 2021 3

Playing Cards Improve Awareness & Vigilance • Visualization is used to get and keep the workforce onboard with the process safety mission • Gamification is not new but can be expensive and take time to play board games • Cards offer an organic approach that can develop with community feedback • Use familiar playing cards with 52 separate Lo. C events divided into suits: • In crude terms “Know your enemy” ♥ DISCHARGE Containment is lost via an open route to atmosphere ♣ DAMAGE External impact ♦ DEVIATION Failure beyond design conditions/envelope (over-stress) ♠ DEGRADATION Failure within conditions/envelope (under-strength) www. Process. Safety. Cards. com © Process Safety Integrity 2021 4

Scenarios (Bowties) Enhance Understanding • Scenario summaries presented as separate pages with one Event per sheet. • Include typical (suggested) Causes (Threats) and Controls (Barriers) and visual representations of the scenarios in bowtie format. • Highlight Degradation Factors (Vulnerabilities) • Physical posting e. g. Control Rooms, Canteens, Workshops or Meeting Rooms in A 4 (or larger) format • Online posting e. g. Intranet, Share. Point, Newsletters www. Process. Safety. Cards. com © Process Safety Integrity 2021 5

Online Table for Remote/Isolated interaction • Players dial into a shared online room to play cards • Deal cards as normal • Players only see their cards • Play games • Discuss topics • Public platform • • Customised to suit Accessed via unique URL Managed by Client No limit on players but 8 is typically max practical size www. Process. Safety. Cards. com © Process Safety Integrity 2021 6

Opportunities & Options • Toolbox Talks & Safety Moments e. g. discuss a card you’ve been dealt • Surveys e. g. cards used to label vulnerable locations during walk round • HAZOP/PHA Validation e. g. ensure all deviations (cards) have been discussed • Campaigns e. g. each week showcase specific event/card/topic • Bowtie development (right-hand side, Hazard & Consequence specific) • Relative Risk Ranking e. g. Threat Likelihood & Release Scale/Severity • Local languages • Client/Industry terminology & images • Relate cards to Client/Industry incidents • Branding e. g. logos & QR codes (hyperlink to Client pages/documents) www. Process. Safety. Cards. com © Process Safety Integrity 2021 7

Other Initiatives • Specific Threat types e. g. • Ignition Sources • Cyber Security • Physical Security • Other Events e. g. • Occupational Safety • Environmental Protection • Specific Topics e. g. • Safety Management • Human & Organisational Factors • Material Safety Data Sheets • Top Trump Cards www. Process. Safety. Cards. com © Process Safety Integrity 2021 8