Predict function In ABB Ability TM Electrical Distribution
— Predict function In ABB Ability. TM Electrical Distribution Control System
— Agenda Value Proposition Introduction to Predict What it is? How does it work? Applications Commissioning HW License Purchising Commissioning SW Maintenance
— Predict function Value proposition Values with Predict feature integrated in ABB Ability. TM Electrical Distribution Control System (EDCS) Service continuity: redundancy of protection with Ekip UP Real time alerting from cloud platform ABB Ability. TM Electrical Distribution Control System (EDCS) Asset efficiency: Maintenance frequency optimized according to asset needs (up to 33%) Maintenance performed only by trained personnel Extended system life cycle (from 5 to 10 years) for new and already existing IEC and UL assets (with Ekip UP or retrofit kit solutions) Be part of circular economy Energy efficiency: Monitoring of Power flow to enable energy efficiency action Access from everywhere September 15, 2021 Slide 3
— Agenda Value Proposition Introduction to Predict What it is? How does it work? Applications Commissioning HW License Purchising Commissioning SW Maintenance
— Predict function Introduction to Predict However well designed, any industrial device is subject to breakdowns Is it better to prevent the fault or wait untill it happens? An unexpected shutdowns has to be avoided in most cases. So a Preventive maintenance is more recommended compared to a Corrective maintenance. September 15, 2021 Slide 5
— Predict function Introduction to Predict When do I have to maintain the device? Maintenance schedule: Proper maintenance of the equipment allows good electromechanical operation to be manteined over time. The maintenance plan for SACE Emax 2 and New Emax circuit-breakers specifies two periodic levels of maintenance for the different tipes of site conditions. The following is a table of maintenance frequency with the periodic intervals and the routine maintenance operations. Type of maintenance Frequency of maintenance in standard events (1) Frequency of maintenance in dusty enviroments (dust level measured > 1 mg/m 3) Light 1 year or 20% of mechanical life or 20% of electrical life 6 months or 10% of mechanical life or 10% of electrical life Deep 3 years or 50% of mechanical life or 50% of electrical life or after a trip due to short-circuit 18 months or 25% of mechanical life or 25% of electrical life or after a trip due to short-circuit (1) Only for 900 V and 1150 V circuit-breakers Operating sequences/hour=10 Emax 2: Page 67 Manual: 1 SDH 001000 R 0002 New Emax: Page 20 Manual: 1 SDH 000460 R 0002 September 15, 2021 Slide 6
— Predict function Introduction to Predict First level maintenance Assembly and Final checks (10 O/C, rack in/out) Inspections and general cleaning Circuit-breaker connections and connections between circuit breaker and switchboard Disassembly operations (accessories cover, accessories, . . . ) to access to the operating mechanism Cleaning and lubrication of the operating mechanism with the right grease/lubricant: - Lubricating the shaft and closing hook Inspection of electrical and mechanical accessories Second level maintenance Inspections and general cleaning Circuit-breaker connections and connections between circuit breaker and switchboard Disassembly operations (accessories cover, accessories, . . . ) to access to the operating mechanism Cleaning and lubrication of the operating mechanism with the right grease/lubricant: - Lubricating the shaft and closing hook - Lubricating the shaft and opening hook - Lubricating the opening hook Inspection of electrical and mechanical accessories Check for wear on the contacts: Check the arc-breaking gaps (distance A): E 2. 2 – E 4. 2 – E 6. 2 Inspection of the protection trip unit Test with Ekip Connect Assembly and Final checks (10 O/C, rack in/out) September 15, 2021 Slide 7 A ≥ 1, 4 mm OK Inspection of the protection trip unit Test with Ekip Connect Assembly and Final checks (10 O/C, rack in/out)
— Predict function Introduction to Predict How can I optimize maintenance? Preventive maintenance does not consider real time factors that may influence product’s lifetime. Predictive maintenance is the evolution of Preventive Maintenance September 15, 2021 Slide 8
— Agenda Value Proposition Introduction to Predict What it is? How does it work? Applications Commissioning HW License Purchising Commissioning SW Maintenance
— Predict function What is it? Data Collection → Inputs Data Analysis and model elaboration Result → Output V I September 15, 2021 Slide 10 t
— Predict function What is it? Predict feature in Electrical Distribution Control System is the result of an ABB algorithm analysis that having a set of inputs (real time data) from the device gives, as a result, information about the health conditions of the device itself: 1. How it is aging 2. When it’s time to make maintenance (optimize maintenance frequency) 3. Effect of maintenance performed (by authorized personnel) With a simple and user fiendly interface, the user can anytime monitor the real time healthstate of the devices. For each monitored theoffollowing main info conditions are present: There is a single main page with thedevice summary all products health present in the plant: -Green Device type low risk of fault - Good: -Yellow Picture- Medium: of the Product medium-low risk of fault - Tag name - ABB Serial Number -Orange Health -conditions Moderate: medium-high risk of fault - Date of recommended next maintenance -Red Date of latesthigh maintenance - Critical: risk of fault September 15, 2021 Slide 11
— Predict function What is it? Accessing to a dedicated single-device page , the user can see more information about product’s health conditions: 100% 75% The asset health condition curve It is influenced by: 1. Device service age: any component is influenced by time 2. Environmental conditions (the customer can set them): MORE temperature, vibrations, humidity, corrosion, . . . 3. Utilization conditions: Primary voltage [V], number of operations, MORE number and type of trips, average real current, . . . 4. Maintenance (performed by Authorized personnel by ABB): MORE maintenance performed activities and replaced components September 15, 2021 Slide 12 50% 25%
— Agenda Value Proposition Introduction to Predict What it is? How does it work? Applications Commissioning HW License Purchising Commissioning SW Maintenance
— Predict function Where can it be applied? New switchgears Existing installations Equipped with Emax 2 with Trip Unit: Using an upgrading solutions suitable for ABB devices – Touch – Emax 2 Retrofitting kits solutions (HBRF, Ci. C , DR for ABB and not ABB products) – Hi-Touch – G Hi-Touch – LCD – Emax 2/MS + Ekip UP September 15, 2021 Slide 17 – New Emax + Ekip UP
— Predict function Where can it be applied? Retrofitting kits – DR, Ci. C, HBRF MORE Equipped with Emax 2 with Trip Unit: Otomax 1961 Novomax G 30 1970 DR HBRF September 15, 2021 Slide 18 Novomax 1980 DR/Ci. C/HBRF Megamax 1990 New Emax 2004 Emax 1996 DR/HBRF
— Predict function Where can it be applied? HBRF Cic DR Side view BACK September 15, 2021 Slide 19
— Predict function Who can make maintenance? ABB asks for authorized maintenance personnel only: – Internal ABB Field service engineers: • Level 3: Top level of expert field engineers able to replace also complicated components marked as Type “A” (ie: operating mechanism, poles) • Level 2: ABB field service engineers not trained to replaced components Type “A” – External authorized technicians: • Service Providers: Authorized providers to perform ordinary maintenance activities (not trained to replaced components Type “A”) – training MAN or AVP September 15, 2021 Slide 20
— Predict function What is needed Hardware September 15, 2021 Slide 21 Hardware Commissioning Predict License Software Commissioning Maintenance
— Predict function What do you need? Ekip Touch Ekip Hi-Touch G Hi-Touch LCD Protect+ Control+ + Sensors September 15, 2021 Slide 22 Ekip Com Hub LAN cables Laptop Ekip Supply Router/Gateway Ekip T&P
— Agenda Value Proposition Introduction to Predict What it is? How does it work? Applications Commissioning HW License Purchising Commissioning SW Maintenance
— Predict function Commissioning Hardware Commissioning phase Router LAN Cables September 15, 2021 Slide 24
— Predict function Operation Hardware Retrofit Emax 2 Ekip Com New Emax Ekip UP + Ekip Com HUB September 15, 2021 Slide 25
— Predict function Confidential Operation Hardware Router Gateway Ekip Com Hub TIP: During the functioning the cloud connectivity can be reached via LAN/router or through cellular connectivity (consumption can reach 20 GB/year/device) September 15, 2021 Slide 26
— Agenda Value Proposition Introduction to Predict What it is? How does it work? Applications Commissioning HW License Purchising Commissioning SW Maintenance
— Predict function EDCS Predict function How to purchase: - Marketplace EDCS Predictive access (Monitor + Optimize + Predict + Control) Subscription : Predict Add-on subscription – Tier S (up to 5 connected devices per plant) – EDCS standard is already available (integration of it) – Tier M (from 6 to 15 connected devices per plant) – Predict function needed or available for a restricted n. of installed devices – Tier L (from 16 to 30 connected devices per plant) – Tier XL (over 30 connected devices per plant) - Offline (Voucher) September 15, 2021 Slide 28
— Predict function Maintenance curve: what to know: 100% – The curve is customized on the device according to live data collected – The replacement of critical components could produce different results in accordance with the case (ie: change the operating mechanism in a breaker that performs a few operations, could give a non-effective result). 75% 50% 25% September 15, 2021 Slide 29
— Predict function Marketing tools Predict Maintenance feature is already available on the market. Useful links: – Service Note – Presentation for Customers (external) – Commissioning guide for Predict (external) September 15, 2021 Slide 30
— Predict function Recap Benefits with Predict feature – Maintenance frequency is optimized according to asset needs – Already available on the market in ABB Ability. TM EDCS for Emax 2 and New Emax + Ekip UP devices – Access from everywhere – Easy to be integrated – Extension to not new assets with Ekip UP – Extend lifetime system – Be part of circular economy September 15, 2021 Slide 31
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