PP Organization Structure Master Data Organization Structure Master

PP (생산관리) § Organization Structure § Master Data

Ⅰ Organization Structure Ⅱ Master Overview Ⅲ Material Master Ⅳ BOM Ⅴ Work Center Ⅵ Routing 2

I. Organization Structure Organizational Levels in Production Management 3

I. Organization Structure Valuation Area 5

III. Material Master 품목마스터는 전 모듈의 통합성 유지의 기초가 되며 관련된 주요 관련 기능에 따서 여러 개의 View 로 구성됩니다. t B B BC A A XX Basic data Purchasing MRP Sales B XX Work scheduling Stocks in plant/ storage location Accounting Material master record Forecasting Storage Warehouse management Quality management Costing 8 Classification

III. Material Master Initial Screen Material Master Record: Views Purchasing Plant 1000 Basic data Costing Work scheduling MRP Plant/Storage location stocks • Material Type • Plant • Valuation Group • Sales Organization • Distribution Channel • Storage Location Sales Material master record Forecasting Accounting Classification Quality management Warehouse management R MRP Accounting Quality Management • MRP Type • MRP Controller • MM/PP Status • Lot Size Key • Procurement Type • Special Proc. Type • Issue Stor. Location • Backflush • Strategy Group • Consumption Mode • Valuation Class • Valuation Category • Price Control • Price Unit • Moving Avr. Price • Standard Price • QM Inspection Data • Inspection Interval • QM in Procurement • Inspection Type • Post to Insp. Stock • Inspect with Spec. • Inspect with Plan • Auto. Assignment • Inspect by Charact. • 100% Inspection • Skip allowed • Automatic UD • Special QM Order Sales 9 • Division • Sales Unit • Sales Status • Delivering Plant • Mat. Statistics Grp • Mat. Pricing Grp • Mat. Account Assignment Grp • Item Category Grp • Tax Classification • Transport. Group • Loading Group Purchasing • Order Unit • Purchasing Group • Variable Order Unit • Automatic PO • Purchasing value Key • GR processing Time • Quality Inspection • Source List • Quota Arrangement Usage Costing • Product Costing • Material Origin • Alternative BOM • BOM Usage • Group Counter • Task List Type • Costing Lot Size • Overhead Group • Variance Key Basic data • Material • Description • Material Group • Unit of Measure • Division • Net Weight • Gross Weight • Unit of Weight • Volume Unit Work Scheduling • Under. Del. Tolerance • Over. Del. Tolerance • Un. Ltd. Over. Delivery • In-house Prod. Time

III. Material Master 품목마스터의 품목유형에 따라서 회계, 원가, 물류의 세부 기능에 영향을 미치게 됩니다. 대표적인 예시 Number assignment Procurement type Control User departments Field selection Account determination. . . 10

IV. BOM에서는 대상 제품(혹은 대상 부품, 조립부품)을 구성하는 부품정보와 부품의 수량정보를 가지고 있습니다. Production Engineering Production order Operations Stock item Material BOM Costing Non-stock item Technical data Variable-size item PM Text item Document item Sales & distr. Price Sales order Location data Class item Phantom material Order quantity 16

IV. BOM Variant BOM 파란색 자전거 빨간색 자전거 파란색 빨간색 FRAME 핸 들 기 어 Multiple BOM 완 제 품 Material A 10 Material liter B 20 Liter Material C 18 Alternative 2 Alternative 1 Material D

IV. BOM Configurable Material (Maximum BOM) Automobile 1500 cc Engine 2000 cc Engine 3000 cc Engine Blue Red . . . weaker Gear Stronger Gear 19 Air Conditioner . . .

V. Work Center 24

V. Work Center Activity Type price 　 W/C C/C Base Qty WC 01 CC 00001 1, 000 A/T Des. Unit AT 01 Direct Labor HOUR 　 AT 02 Electricity 　 AT 03 　 　 WC 02 Currency 200 10, 000 WON KW 1, 000 100 WON Consumables EA 1 100, 000 WON AT 04 Other 1 EA 1 100, 000 WON AT 05 Other 2 EA 10 200, 000 WON 200 10, 000 WON WCG 1 　 AT 02 EA 1, 000 100 WON 　 AT 03 EA 1 100, 000 WON 　 AT 04 EA 1 100, 000 WON 　 AT 05 KW 10 200, 000 WON AT 01 HOUR 200 10, 000 WON 　 AT 02 EA 1, 000 100 WON 　 AT 03 EA 1 100, 000 WON 　 AT 04 EA 1 100, 000 WON KW 10 200, 000 WON 　 　 1, 000 　 MAT 01 Variable Price HOUR CC 00003 1, 000 MAT 01 Unit Value AT 01 WC 03 CC 00002 Material MAT 02 　 AT 05 　 25

VI. Routing 라네즈스킨 50 ml 본품 Operation, Work Center, Cost center 원료 1601 AE 160105 1601 AA 160101 0010 … … 1601 AB 160102 0020 … 원료 원료 S 102 라네즈스킨 내용물 S 101 가공원료 1601 AC 160103 1601 AD 160104 0010 … … … 0010 캡 0020 부재료 … S 103 라네즈스킨 A반제품 본 창 1601 AG 160107 1601 AF 160106 0020 병 원료 … … 단상자 S 104 라네즈스킨 50 Ml 본품 1601 AK 160112 1601 AI 160109 1601 AH 160108 0010 0040 0030 … 포장 … … S 105 외관검사 S 106 PACKING 34 …

I. 생산 계획 Overview Master Data Material Master Finished Product Semi-Finished Product 1 Raw 4 Semi-Finished Product 2 Raw 1 Raw 5 Raw 6 Raw 3 Raw 7 Bills Of material Work Center 1 Work Center 2 Work Center 3 Sales & Operation Planning Demand Management Engineering Change Master Record 판매계획, 생산계획 SOP Orders 수요관리 Prod. Order 처리 자재이동 SD MODULE o판매계획 o완제품 예약 Order Release Order 확인 Order 정산 Shop Floor Paper Order Status Report Prod. Order를 위한 출고 Prod. Order를 위한 입고 Material Document Account Document Product Costing Prodution Resource/Tools ? 자세한 생산계획 MRP List, Stock/Requirements List Planned Orders->Prod. Orders MRP + Work Center 와 Routing Information System Operation System 계획 표준분석 유연성을 갖은 분석 Material/Labor 재공 계산/결과 분석 Costing Sheet Accounting Documents CO MODULE MM MODULE o수익분석 o. Costing o창고관리 o예약 42

I. 생산 계획 Overview 영업계획 CO/PA SOP Profitability analysis Sales & operations planning Demand management Region 1 Region 2 Product group Product 1 MPS Master planning Product 2 Master production scheduling MRP Material requirements planning Forecast Assembly . . . Part 43 Long-term planning

IV. MRP (품목 소요량 계획) Planning Process : MRP Planning Run Planning level Plant A Material Planning run type Planning run (processing) key Regenerative planning NEUPL Net change planning NETCH Net change planning in short term planning horizon NETPL 57

IV. MRP (품목 소요량 계획) Multi-level Materials Planning Structure Planned independent requirements Customer F 1 PLANNED ORDER Dependent requirements A 1 A 2 PLANNED ORDER Dependent requirements R 1 R 2 R 3 PLANNED ORDER 58

IV. MRP (품목 소요량 계획) Contents MRP list Purchase requisitions Planned orders Header Material Planning result MRP parameters Net planning - Items Single-segment planning - Items Storage location planning - Items 59

IV. MRP (품목 소요량 계획) Stock/Requirements list Contents Header Material Purchase requisitions Purchase orders MRP controller parameter Planned orders Sales orders Net requirements planning Reservations - Items Material Warehouse stock Single req. planning Production orders - Items Storage location planning - Items 60

I. 생산 진행 Overview 생산 진행 Cycle 1 Order request Archiving/Deleting 14 Order settlement 13 2 PO header Phases Goods Receipt 11 Process Instructions Costs 10 Confirmations 3 Availability check Operations Calculate variances 12 Determine WIP Order creation 4 Machine reservation Resource allocations 5 Material components Relationships 6 9 Order release Print Order 7 Material staging(withdrawal) 8 Order Processing 73

I. 생산 진행 Overview Production Order 의 기능 1. 작업지시 - BOM LEVEL (제품, 반제품) - Routing, Work Center, Material, PRT, Time 2. Material 입출고 관리 - Material Reservation (자재예약) Goods Issue (Quantity, Price) Backflushing (Quantity, Price) Goods Receipt (Quantity, Price) : 출고 : 자동출고 : 입고 3. 작업실적관리 - Complete Confirmation - Operation 별 실적관리 - 실적data : Quantity, Scrap Reason, Start/Finish dates, Labor, Long text etc. 74

I. 생산 진행 Overview Production Order 의 기능 4. Prodution Scheduling - Capacity Planning 5. Prodution Costing - Cost Monitoring (Plan, Actual, Difference) - Cost Center로 집계 75