Power Quality Product Overview GE Consumer Industrial GE























- Slides: 23
Power Quality Product Overview GE Consumer & Industrial / GE /E. Timm July 2006
Content • Introduction • UPS Products • Static Transfer Switches • GE’s unique technologies 2/ GE / July 2006
Energy is the Key The actual power grid was built to supply the 3 main inventions of the last Century: the light bulb the electric motor the refrigerator Utilities provide a reliability of 99, 9% = 8 hours out of tolerance /year „good enough“ for this type of application To produce, store, transfer and restore we „burn“ the energy equivalent of coal 4 MB of data 1 Kilo of 3/ GE / July 2006
Utility not meeting business requirements Fact: 99. 9% ELECTRICAL POWER = Process Need: 99, 9999999. . % „DIGITAL WORLD“ CRITICAL RAW MATERIAL OF THE 21 ST CENTURY: QUANTITY & QUALITY & RELIABILITY OF ELECTRONS 4/ GE / July 2006
Power Quality Cluster Quality & Reliability Utility Feed/ Sub station Quantity & Availability TVSS Protective Relays UPS Active Filter Switch Gear PDU STS ATS Line Cond. DC 48 /120 V PLC Drives customized premium power solutions Local Generation Ride-through Energy Storage Diesel Genset Energy Rental Battery Monitoring Fuel Cell Turbine Fly wheel Super Cap 5/ GE / July 2006
Key Products – GE C&I UPS Uninterruptible Power Supply Active Filters Static Transfer Switches Protecting equipment and processes against disturbances in the utility Eliminating higher harmonic currents, mains cleaning Automatic switches to increase reliability of supply to loads 6/ GE / July 2006
UPS – Product Range 0. 35 – 3 KVA 3 to 30 KVA Single or Redundant 20 – 120 KVA Single or Redundant – 4’ 000 KVA Redundant Commercial Telecom - Wireless Telecom - Wireline Small Enterprise – Data Centre Medium Enterprise – Data Centre Large Enterprise – Data Centre External Data Centre Semiconductor Fab Process Industry Bio. Tech, Pharmaceuticals, Hospitals 7/ GE / July 2006
Single Phase output UPS ML Series 350 - 1000 VA (Sourced) • Entry level product range • Line interactive pluggable Match 500 - 3000 VA • Mid level line interactive pluggable Typical Application • Single PC • EPOS • CCTV cameras • Small server • Hubs, routers • High reliability and performance Net. Pro 600 - 4000 VA • Double conversion pluggable • Mature technology, replacement 2006 • Servers and PCs • Small IT networks • Telecom networks • Process control LP Series 3 - 10 k. VA LP 11/31 T 8 - 20 k. VA LP 31 • Double conversion installable • Unique RPA • Mid-range IT networks • Healthcare equipment • Process control • Large telecom networks 8/ GE / July 2006
Three Phase output UPS LP 33 Series Typical Application 10 - 120 k. VA • Transformerless; Clean Input Tech • Healthcare equipment • IT infrastructure • Telecom networks • Small footprint, front access Site. Pro 10 - 60 k. VA ; 250 - 500 k. VA • Transformer base design • Configurable according to installation requirements • Process control • Transportation infrastructure • Telecom networks • Healthcare equipment SG Series 80 - 200 k. VA • Best in class in output performance • IT networks • Industrial applications • Broadcasting systems • EMC solution for critical applications 9/ GE / July 2006
Static Transfer Switches PRIMARY SOURCE SECONDARY SOURCE K 4 normally ON K 5 normally ON O 1 • Electronic switch that ensures uninterruptible switching between a preferred source and an alternate source. (primary or secondary) O 2 L 1 L 2 U 1 U 2 O 3 CT 1 K 1 normally OFF K 3 normally ON STS OUTPUT STS Static Transfer Switch K 2 normally OFF • Automatic operation – in case the preferred source is out of limits (fails) the load is automatically transferred to the healthy alternate source. • This transfer is seamless in case both sources are synchronized 10 / GE / July 2006
Static Transfer Switches • Redundant power supplies • Redundant cooling • Over voltage protection • Front access for service • Manual bypass • Alarm contact interface • User friendly control panel 3 phase STS: 25 – 630 A 400 V 3&4 pole 1 phase STS: 25 – 400 A 230 V 1&2 pole • Neutral dimensioned for 200% • Unique conductivity detection 11 / GE / July 2006
GE‘s unique technologies RPA Redundant Parallel Architecture High reliability UPS cluster with no single point of failure SEM Super ECO Mode Saving energy whilst maintaining high protection level IEM Intelligent Energy Management Award winning concept for energy savings 12 / GE / July 2006
Redundant Parallel Architecture utility supply to critical load • Up to 8 units in parallel • Any UPS able to be the logic leader • Decentralized bypass • Redundant Communication Bus • Transparent failover and recovery process • True redundancy with no single point of failure 13 / GE / July 2006
Super ECO Mode SS DC AC VFI concept 2 Conversion Processes: Balance: + optimal protection for mission critical applications - increased energy losses For less critical loads run UPS on bypass continuously In case mains is out of limits transfer the load to inverter Super ECO Mode: not only is the load supplied on bypass, but the inverter is also switched off, increasing energy savings 14 / GE / July 2006
Super ECO Mode Output voltage Bypass on/off < 2 ms Inverter current Inverter control Super ECO mode • Efficiency : 98% • to Inverter in case Bypass is out of limits • Fast error detection • Extremely short transfer times (<2 ms) • User definable scheduling • Available for 10 – 500 k. VA Fast Transfer to Inverter 15 / GE / July 2006
Intelligent Energy Management UPS: Cost of Ownership • Purchasing Cost & Installation Cost • Direct Operating Cost Efficiency = Energy Losses = Heat • Indirect Operating Cost Heat = air conditioning / Ventilation • Maintenance Cost 16 / GE / July 2006
Intelligent Energy Management Load 100% Typical Load Situation 20% Time 70% 30% Full load: 5 x 10 = 50 hours Partial load: 5 x 14 + 2 x 24 = 188 hours 17 / GE / July 2006
Intelligent Energy Management Full-Load Condition 75 % UPS 1 - 100 k. VA LOAD = 100 % Load Time UPS 2 - 100 k. VA 75 % 8. 00 18. 00 LOAD 300 k. VA UPS 3 - 100 k. VA UPS 4 - 100 k. VA 75 % Efficiency 4 UPS Load% 18 / GE / July 2006
Intelligent Energy Management Partial Load Condition 15 % UPS 1 - 100 k. VA Load LOAD = 20 % UPS 2 - 100 k. VA 18. 00 15 % Time 8. 00 LOAD 60 k. VA UPS 3 - 100 k. VA UPS 4 - 100 k. VA 15 % Efficiency 4 UPS Load% 19 / GE / July 2006
Intelligent Energy Management Partial Load Condition with IEM (redundancy) Load UPS 1 - 100 k. VA LOAD = 20 % 18. 00 Time UPS 2 - 100 k. VA LOAD 60 k. VA UPS 3 - 100 k. VA UPS 4 - 100 k. VA 30 % Efficiency 2 UPS 30 % Load% 20 / GE / July 2006
Intelligent Energy Management Partial Load with IEM (mains redundancy) UPS 1 - 100 k. VA Load LOAD = 20 % 18. 00 UPS 2 - 100 k. VA Time 8. 00 LOAD 60 k. VA Efficiency 1 UPS 3 - 100 k. VA UPS 4 - 100 k. VA 60 % Load% 21 / GE / July 2006
Intelligent Energy Management Number of UPS Full load condition Partial Load Condition Losses Cost per k. Wh Hours at full load Hours at partial load : 4 : 75% : 10% : efficiency of UPS* : 0. 11 $ : 50 h / week : 118 / week *: Load 75% 50% 30% 15% Efficiency 94% 93% 87. 5% 79% US$ 35000 IEM Savings with Utility redundancy IEM Savings with UPS redundancy 30000 25000 20000 15000 10000 5000 0 500 400 330 UPS 250 200 160 120 100 80 60 40 30 POWER (k. VA) 20 15 10 22 / GE / July 2006
23 / GE / July 2006