Power Products Review Who Is Bedrock Automation Incorporated
Power Products Review
Who Is Bedrock Automation? § Incorporated October, 2013 § A subsidiary of Maxim Integrated (Nasdaq: MXIM 1983) § Engineering and management team with + 200 man years of ICS and semiconductor experience § 107 global patents filed / 35 Granted to date § The only modern 21 st century, open and secure ICS platform § Designed from a clean sheet of paper – leverages current technologies Awards Plant Engineering – Product of the Year Award Control Engineering – Finalist for Engineering Choice Award Processing Magazine – Breakthrough Product of the Year Award New Equipment Digest – Finalist for Innovation Award W 3 Gold Winner – Website Design Award Frost & Sullivan – Entrepreneurial Company of the Year Award 2
The Real Cost of Power • The lure of commoditized power? – Low cost /disposable products • Real MTBF and MTTF and efficiency have a $ impact – Hidden costs of high failure/replacement rates • UPS - service calls for battery replacement or other battery remediation are a sizable hidden cost of ownership – The “Dirty power” secret • “Dirty Power” causes more downtime and lost production than power reliability incidents • Often can’t be detected or prevented by typical defenses 3
The Real Cost of Power • What is the real cost of failure? – Take into account the true inventory/replacement cost (product/labor) – Do you understand impact on related assets – will sensitive controls be damaged? – Know your true dollar value for uptime and reliability – how expensive is it? 4
The Bedrock Power Paradigm Legacy Paradigm Bedrock’s Paradigm Commodity mindset drives cost-based design Differentiated mindset results in holistic, modular, distributed design Thermally challenged Thermal bonding and contiguous conduction Open vented construction Sealed, metal construction Nominal design and component selection bake in excessive stress Advanced thermo & electromechanical design for component placement, lifespan, and efficiency “NO” value add - intelligence, communication, sensing, group isolation Embedded, advanced sensing, monitoring, analytics, diagnostics, & IIo. T capabilities Minimal galvanic isolation and regulation Extreme galvanic isolation architecture Bolt-on approach: logical and functional decoupling between UPS, ICS, PS Integral design: Physically, thermally, electrically, and logically coupled with the platform 5
Power - Redefined • Quality and Value – Architected with advanced, quality components to deliver a new benchmark in reliability, safety, security – Optimized life cycle cost (5 year warranty, designed for 20 year life expectancy) – Reduced space and weight footprint but improved performance • Open Communication – Built-in OPC UA server and 10/100 Ethernet port 6
Power - Redefined • Secure & Hardened – Patented Cybershield root of trust with authenticated software and secure TLS communications. – Ruggedized IP 67 all metal design with small footprint, external mounting, and multiple orientations – Excels in remote locations & extreme environments (temp/shock /vibration/water) • Universal – Compatible with all 24 VDC demands 7
Smart Power is Here • Embedded, secure ARM Microprocessors manage: – UPS lithium-Ion polymer battery cell-by-cell – A secure 10/100 Mbit Ethernet IPv 4/ IPv 6 port – Built in redundancy 8
Smart Power is Here • On-board diagnostics – Easily monitored, trended, alarmed and historicized via SCADA, enterprise and cloud applications securely – 30 diagnostic variables • Real-time monitoring – Bi-directional communications enable control, diagnostics and status reporting – On board data logging >20 yrs; correlate events and downtime 9
Tested for Quality & Reliability Completed To Date § UL Listed – E 362245 § Class I Groups A-D, Division II § EMP : MIL-STD-461 F and IEC 61000 § Functional and Calibration Testing § IEC 60068 § 60068 -X-X Vibration, Relative Humidity, Cold and Dry Heat, Temp Shock, Drop, Shock Operating and Non Operating § CE Testing to EMC Directive 2014/30/EU § EN 00 XX – 2 Emission, Immunity § IEC 61000 -4 X ESD, RFI, EFT/Burst, Surge, Conducted 10
Tested for Quality & Reliability In Progress § ISA Secure (IEC 62443) § GE/Wurldtech Achilles L 1 and L 2 § Advanced HALT – stress to failure § Large scale system – continued regression 11
UPS. 500 – Not your Father’s UPS Realize Dramatic Gains with Lithium-Ion Flexible Deployment • Sealed units that can be mounted in any orientation • AGM Lead battery must be vented and mounted upright Improved Performance • Operates across a wider temperature range with longer Life • 100% of capacity from -10 C to +50 C versus 30% for AGM battery Rapid Charging & Extended Performance • 10 X faster charging than conventional AGM Lead batteries • 12 amp hour capacity, 10 year life @ 40º C 12
UPS. 500 – Not your Father’s UPS Realize Dramatic Gains with Lithium-Ion Lower Total Cost of Ownership (TCO) • Superior useable capacity and extended life cycle • 5 X lighter & 3 X lower volume vs. AGM battery for equivalent energy capacity • Charging level will not impact long-term performance like AGM • AGM Lead battery limited to 30% discharge for comparable cycle life Universal Application • 24 V DC 12 Ah of power for any DCS, PLC, PAC or SCADA RTU application 13
UPS. 500 – Not your Father’s UPS Safety by Design • Maximum control - each cell engineered as an independent system that operate in unison • Clean power - parallel topology for complete galvanic isolation of electronics • Durable - Stress-free thermal expansion and contraction during charge cycles, temperate extremes, vibration and shock • Ruggedized, anti-tamper - “Full metal jacket” – a thick walled aluminum monolithic enclosure (FIPS 140 -2 anti tamper compliant) • Highly Engineered - assembled in a multi-ton press with water tight connectors • Protected – impervious to electrical surge & lighting 14
SPS. 500 – Good Things / Small Packages Flexibility • • • 500 W field mounted 24 VDC power supply Input: High Voltage: 95 -260 V AC 47/400 HZ extended range Output: Isolated +24 VDC Soft selectable output voltage adjustment Mounted external to control enclosure Simplicity & Reliability • • Five year warranty Waterproof connectors Software Configurable, Redundant Power Option Overcurrent threshold /behavior – back off and retry/latch off, and overvoltage detection 15
SPS. 500 – Good Things / Small Packages Controllability • Harmonic current control with near unity power factor correction Peak efficiency (> 94%) • Tri-colored status LED and programmable Form C relay output • Current limiting and overvoltage shutdown protection Thermally Protected • Extended operating temperature range • • SPS -25ºC to +80ºC UPS -10ºC to +50ºC Best in Class derating curve Cº 50 60 70 80 % eff 100 80 70 50 16
Summary Comparison Siemens ABB Phoenix Schneider Bedrock™ Med/Med Low/High High/Low Add On Embedded Low Low EMP/EMC level Battery Type Lead/LI-ON 2 Lead/LI-ON 3 Lead Lithium-Ion 12 amp hour On board datalogging No No Yes 20+yr capacity Initial Cost/TCO 1 Cyber Security Electromagnetic Pulse Protection OPC-UA 4 announced Enet/P-bus No No No OPC-UA, Cyber Secured Ethernet Warranty 1 year 5 year Construction Plastic IP 67 Solid Aluminum IIo. T diagnostic & monitor *1 - Based on expected lifespan, 2 - 5 amp hour only, 3 -2 amp hour, 4 – announced availability 17
Appendix 1 – UPS. 500 specs Input Specifications Nominal Input Voltage 24 V dc DC Input Voltage Range 22 V dc to 26 V dc Standby Power < 2. 5 Watts Charging Power Programmable 45 to 135 Watts Charging Current Programmable 1 to 10 Amps Charging Time Programmable 4 to 10 Hours Output Specifications Nominal Output Voltage 24 V dc Output Voltage Range 22 V dc to 26 V dc Digitally controlled – input voltage matching Output Current 12 A Current Limit 20 A Hold Up Time 12 Amps for 45 Minutes ; 10 Amps for 75 Minutes 8 Amps for 105 Minutes ; 6 Amps for 135 Minutes 4 Amps for 165 Minutes ; 2 Amps for 180 Minutes Maximum Load Capacitance 8000 u. F Short Circuit Protection Electronic current limit control Overload Protection Electronic circuit protection 18
Appendix 1 – UPS. 500 specs Communications Ethernet Two Form C Relay Contacts Maximum Voltage Maximum Current Environmental Operating Temperature Storage Temperature Relative Humidity Enclosure Protection Shock Vibration CE Testing UL Approval Weight Height Width Length 10/100 Mbits IEEE 1588 Time Synchronization Link and activity status LEDs Embedded OPC UA Compliant Server 150 V ac or 125 V dc 1 Amp -10 °C to +50 °C -20 °C to +60 °C 5% to 100% relative humidity with condensation IP 67 (IEC 60529), NEMA 4 X IEC 60068 -2 -27 Operating 30 g, Non-operating 50 g IEC 60068 -2 -6 50 m/s 2 @ 10 -500 Hz EMC Directive 2014/108/EC including EN 61236 -1 EMC Requirements CISPR 11: 2010 Radiated Emissions IEC 61000 -4 -2, 3, 4, 5, 6 ESD, Radiated RF, EFT, Surge and conducted RF UL 1778 11. 3 Kg (25 lbs. ) 285 mm (11. 5 inches) 152 mm (6. 0 inches) 235 mm (9. 25 inches) 19
Appendix 2 – SPS. 500 specs Input Specifications Input Voltage Range 85 V ac to 265 V ac Current Input frequency (single phase) 4. 6 A at 115 V ac … 2. 4 A at 230 V ac 45 – 65 Hz Power factor correction Efficiency Inrush surge current (max) Active power factor correction (> 0. 95) > 94 % < 20 A Input fuse, internal 30 A Certifications: This product meets or exceeds all of the applicable product safety requirement contained in UL and CENELEC standards. 20
Appendix 2 – SPS. 500 specs Output Specifications Nominal Output Voltage Range Output Current Design Peak Current limiting De-rating Holdup Time Power Nominal Designed Voltage Setting Accuracy Regulation Line and Load (max) Max Ripple and Noise Over Current Protection Over Voltage Protection Redundancy 24 V dc 22 V dc to 28 V dc (programmable) 20 A (480 W) 25 A for 5 seconds Programmable Above 50 °C linear to 50% at 80 °C >20 msec 500 W 480 W ± 0. 1 % 100 m. V pp 105 % to 140 % (programmable - automatic recovery) 105 % to 140 % (programmable – inverter shutdown) Yes, parallel operation of up to 2 units 21
Appendix 2 – SPS. 500 specs Control and Communications Microcontroller Power Supply Communications Ethernet Output Dry Contact (Form C) Environmental Temperature Operating Storage Relative Humidity Enclosure Protection Shock Vibration Advance Cryptographic Independent auxiliary 10/100 Mbits, IPv 4, IPv 6, SSL and IEEE 802. 3 compliant IEEE 1588 Time Synchronization Link and activity status LEDs Embedded IEEE 62541 OPC Unified Architecture Compliant Server Programmable - default dc output status -25 °C to +80 °C -40 °C to +85 °C Up to 100% relative humidity with condensation IP 67 (IEC 60529) IEC 60068 -2 -27 Operating 30 g, Non-operating 50 g IEC 60068 -2 -6 2 g @ 10 -500 Hz 22
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