POWER Electronic Hardware PCB Layout Simulation Product Design

解決方案 – 讓所有人� 一樣的話 POWER Electronic Hardware PCB Layout Simulation Product Design Capability Testing Manufacturing Fixture Thermal Design Reliability Testing Product Engineering www. company. com Pre_Load Mechanical ID EMC/Safety Publication BIOS S/W F/W Testing Program Compatibility Testing

Life Cycle of Product 市場 Marketing 終止 End of Life 企劃 Planning 開發設計 Design 量� Mass Production 試� Pilot Run www. company. com 試作 / Sample 評價 / Evaluation

New Product Development Control Flow Start Planning Key Events Terminate Charter NPI Pass Concept Design EVT Fail Gating Terminate Development Design Verification & Validation Terminate Regulation & Certification Pass NPD DVT Fail Gating Sample Build Pass MVT Fail Gating Pilot Run Terminate Pass Mass Production End www. company. com NPI : New Product Introduction EVT : Engineer Verification Test DVT : Design Verification Test MVT : Manufacturing Verification Test

NPD / NPI ODM Project OEM Project • NPI : New Product Introduction NPD NPI Operation NPD Phase Fail NPI Operation Gating Pass Mass Production www. company. com NPI is a process to transfer design results from the development team of UXX / customer into mass production through sample builds and pilot run activities. • NPD : New Product Development Besides the NPI activities , It also included product design and design verification and validation related activities.

OEM / ODM / JDM / OBM Business operation • OEM ( Original Equipment Manufacturing ), Design is done by the customer, UXX provides manufacturing service only. UXX’s participation is limited to Sample build, Pilot Run, and mass production. • ODM ( Original Design Manufacturing ), UXX provides all services of the NPD processes starting with the Concept Phase and taking it to mass production. Planning phase participation will depend on product ownership. UXX will drive the Planning activities if it has ownership of the product. Otherwise the customer will drive the Planning activities. • JDM ( Joint Design Manufacturing ), Besides the service of OEM, the development process is jointly owned by both UXX and the customer. Roles and responsibilities will be based on mutual agreements between the two parties. • OBM ( Own Branding Manufacturing ), UXX owns all phases of the NPD process plus sales, marketing, distribution , and service to end of www. company. com life.

Project phase and business model Start ODM/OBM Planning Terminate Charter OEM JDM V O Pass Concept Design EVT Fail Terminate Gating Pass DVT Fail V V V V V Terminate Gating Pass MVT Fail Gating Terminate Pass Mass Production End www. company. com V : Must , O : Option

Project Type and phase Project Type Extension project - Package design change, no product design change. - Country configuration extension, no related to product design modification. - The other type after discussion and agree belong to extension type project. Refresh project Concept Design EVT New Refresh Extension Beginning Approve V by RD Head DVT V V MVT V V V Mass Production V V V - Product design modification not on core function. - S/W design change, without H/W design change. - Same H/W design, Core parts feature up or down grade. System product, commodity (ex. CD-ROM, HDD, LCD panel and so on) change. www. company. com Beginning Approve by PE Head - The other type after discussion and agree belong to refresh type project.

Planning Customer / Market requirement Business Feasibility Business Plan , Product Requirement Document Technology Feasibility • Internal Capability • External Supporting Project Plan · · · · Specification ( H/W , ID/ Mechanical , S/W , Regulation … ) Schedule Statement Of Work ( Scope Of Work ) TPM , Team List Cost and cost development Sample plan ( for debugging , DQA test , promotion … ) Budget www. company. com

Team member and Responsibility BG / BU Head PM ( Product Manager ) BPM ( Business Program Manager ) TPM ( Technical Project Manager ) PM : Product line operation owner BPM : Coordinating commercial , logistics and fulfillment operation H/W ( Hardware Design ) S/W ( Software Design ) MD ( Mechanical Design ) EMC Homologation Safety Logo Certification Hardware Function Test Compatibility Function Test After Service Power PCB Layout Stability / Reliability Test Material Procurement VQA NPI PE ( Product Engineer ) Manufacturing Process www. company. com Manufacturing Testing Manufacturing Equipment TPM : Coordinating NPD design / development operation Manufacturing MQA PE : Coordinating NPI

Activities, Ownership in Product Life Cycle PM : Product Manager Activitie s NPI – PE NPD – TPM Product Engineer Technical Project Manager Fulfillment – BPM Business Program Manager NPD Manufacturin g NPI Engineering Planning Concept Design Kick off EVT www. company. com DVT Mass Production Timing End of Life managemen t

Project Job Handover EVT Gating DVT NPD , MVT Design team PE team early involvement as NPD job definition NPI , Design team support PE TPM PE PE , put NPD Data NPI Mass productio n TPM coordinating NPD operation PE Head as gating approval PE start to take over project PE team PE , MT team put data into NPI operation PE take over project , design issue support by RD MT team PE MT (ME, TE) MT coordinating NPI operation MT team early manufacturing involvement www. company. com MT Head as gating approver PD take over responsibility

Project Plan Working Concept Specification Cost Delivery MM Chapter BG NPD control flow SOM EVT / DVT / MVT Development Design Project Plan Verification & Validation Regulation & Certification Product DQA Test Guideline SOM ( DQA ) www. company. com NPI operation

Project Task Assignment and Control Assign task at phase beginning , Forward & Control by PDM Assignment in phase beginning !! Operation , attachment , input !! Project Plan / NPI Operation Plan Document Collection Output document in PDM , assign by DCN document box setup Task assignment No output document task assign by Action Tracking flow in PDM : Product Data Management DCN : Document Change Notice www. company. com Put document On PDM project Folder Put result on Action Tracking Column Bug tracking operation

Project Charter Project Owner be assigned for the Project NPD/NPI management PDM database structure for project operation Project Life Control Project Owner prepare Project plan and be approved by BG/BU Head Bug tracking PDM Project Life control request Project folder Kick off meeting , Project brief Project phase plan be forwarded by PDM NPD Folder NPI Folder Material BOM Project operation www. company. com Project Life Control is the mother database to record project life information and as a flag to control project related database creation.

Project Kick Off TPM , Team up by BG NPD SOM define , Engineer be assigned from function team PM , TPM/BPM call meeting for Project brief 1. Project Plan brief 2. Experience sharing 3. Team member input Meeting minutes sharing , put on PDM Project phase plan be forwarded by PDM Project operation Understanding , Early involvement www. company. com

Concept design & EVT • Concept Design : - Define major subsystem and interface Planning - ID (Industry design) design - Identify key parts supplier Jump to Detail design ? ? No Concept Design ( System level Design ) Yes - Define final assembly scheme > Conditions of jumping to detail design - Design team experience - Design scale • EVT : Engineering Sample Verification Test - To verify the initial design by producing limited quantity of prototype for functional EVT ( Detail Design ) ( Sample build ) ( Debug ) ( Verification ) www. company. com design verifications - EVT must be completed with no fatal failure and meeting the majority of the product specifications

EVT Major Activities Detail design major activities , - Mechanical detail structure and parts design - Electronic detail circuit design, parts selection and PCB board design - Software design and coding - Process design - Test plan for EVT, DVT and MVT The other major activities , - DFM / DFT early involvement , EVT sample built - EVT verification test - Bug / deviation tracking and fixing - Mechanical mold tooling design and feasibility study - Preliminary parts approve test - Parts risk analysis - www. company. com Regulatory certification preliminary test

DVT • DVT : Design Readiness Verification Test - The design output of DVT shall meet all specifications and requirements - It must pass all verification tests and appropriate validation tests to achieve design readiness to proceed to MVT • The major activities are , - Design modification - DFM / DFT early involvement , DVT sample built - DVT verification test and validation test - Bug / deviation tracking and fixing - Mechanical mold tooling fabrication and try-run - Parts approval test - Golden candidate of software design - Package design - Regulatory certification test -www. company. com Parts supply risk management, Procurement of long lead time parts

MVT • MVT : Manufacturing Readiness Verification Test - Validation testing of final customer shippable hardware and software along with manufacturing readiness review ; Yield rate study is also done here to determine optimum manufacturing parameter for ramp up to meet time to volume requirement. - The major activities are: > Pilot run and yield rate improvement > MVT validation test, Regression verification test when needed > Bug/deviation tracking and fixing > Golden version software design > Mechanical mold tooling approval > Obtain regulatory certification > Fixture and test program finalization > NPI TPD document and file release > Quality control plan > After service related preparing > The other requirement of 4 M for manufacturing preparing www. company. com ( 4 M : Man , Material , Machine , Method )

Main Flow of Product Development Specification ( H/W , Mechanical , S/W , Regulation … ) Schedule , Cost Design for Availability ( DFA ) Design for Serviceability ( DFS ) Design Qualification Assurance ( DQA ) Product Design for Manufacturing ( DFM ) ( Hardware ) ( Mechanical ) ( Software ) Design for Test ( DFT ) Mass Production www. company. com Concurrent Engineering !! Manufacturing Quality Assurance ( MQA )

Design Activity Flow Design Check List Simulation Specification Design Guideline Design Regulation Requirement www. company. com EMC Safety Thermal DFM DFT Design Review Design Check List DFA DFS Approved EMC Safety Thermal

Design Qualification Assurance (DQA) Specification Test Plan Product DQA Test Guideline SOM Design Qualification Testing (DQA) Bug Alerting and Tracking Test Report Design Exit Gating www. company. com

Design Qualification Test Plan for Desktop PC EVT DVT MVT 1. Hardware Function Test 2. BIOS Function Test 3. Intensive Test 4. Windows ME/2000/XP Function Test 5. Linux Verification Test 6. Power On/Off Boot up Test 7. Design Margin Test 8. Signal Quality Analysis 9. Audio Precision Test 10. EMC Test 11. Thermal Test 12. Manufacturability analysis 13. MTBF Prediction 1. Hardware Function Test 2. BIOS Function Test 3. Intensive Test 4. Windows ME/2000/XP Function Test 5. Linux Verification Test 6. Windows Logo Pre-Test 7. S/W , H/W Compatibility Test 8. Power On/Off Boot up Test 9. Design Margin Test 10. Signal Quality Analysis 11. Audio Precision Test 12. EMC Test 13. Thermal Test 14. Acoustic Test 15. Vibration Test 16. Drop Test 17. Safety Test 18. ELP 1( Early Life Performance ) Test 19. Manufacturability analysis 1. Windows Logo Submission 2. EMC Regulation Certification 3. Safety Regulation Certification 4. Preload test 5. ELP 2( Early Life Performance ) Test 6. Regression test ( If needed ) - Hardware Function Test - BIOS Function Test - Intensive Test - Windows ME/2000/XP Function Test - Linux Verification Test - Windows Logo Pre-Test - S/W , H/W Compatibility Test - Power On/Off Boot up Test - Design Margin Test - Signal Quality Analysis - Audio Precision Test - Thermal Test - Acoustic Test - Manufacturability analysis www. company. com

Verification , Validation Test • Verification test It is conducted to verify the output meet input requirement in EVT and DVT phase, regression verification test is conducted when MVT output still has issues being able to meet input requirement ( For example – Function test , EMC Test , design margin test …. ) • Validation test It is conducted to ensure that resulting product meets customer requirement for specified application usage or market end user intended use in DVT and MVT ( For example – ELP test , MTBF test ) www. company. com

NPI ( New Product Introduction ) Project Charter Plan and kick-off – Quality / Cost / Delivery / service NPI operation coordination , Design input , Quality requirement MFG Process , test development , DFM/DFT Early involvement Material purchasing / Cost / Supplier management , DFA / Material evaluation / VQA Second source alternative Logistic management and Sample build Customer service , DFS SFIS (Shop Floor Information System) , Bug tracking system Engineering change management (ECN/ECR-Design) TPD document creation and management MFG Quality control / Customer Quality Criteria www. company. com Fail Phase gating Pass Next phase

NPI Operation Flow Project charter and Kick off NPI Operation Plan Control by PDM Coordinato r, Get design output data Input PE / MD MFG Process, Equipment and DFM MFG Testing And DFT ME / EQ TE - Parts creation - BOM creation - H/W, S/W, Test code, Mechanical data input - Quality requirement - Coordination - MFG Process development - Equipment setup and program - MFG MOI - Stencil - MFG Fixture, - Jig, Carrier Material preparation DFA VQA MP/VQA/CE - AOI program - ICT fixture and program - FCT fixture and program - Test MOI Sample Build No Pass Yes www. company. com Next Phase - BOM cost - Risk parts management - Material purchasing -Supplier and AVL, AML - Material evaluation AMPL Material control , DFA Sample Build PC/MC/HW/PD - MFG booking - MFG Scheduling - Material control and keeping - Training and certification - Sample build After service And DFS CS - WW service site planning - FRU parts MFG and delivery - Test fixture preparation - Repair engineer training SFIS Failure collection and Bug Tracking Phase Gating Review MFG Quality Control MQA - Quality Plan - CSA test - Customer quality requirement - Quality control - Lesson learn collection

Requirement DFM ( Design For Manufacturing ) Quality , Cost Requirement UXX and Supplier Process Requirement Early Involvement Bug Alerting and Tracking Process Design Review ( Design Rule, Check List, Lesson Learn ) Enough Design Margin and Tolerance Special Fixture or Tooling Preparing Target Process Development , MOI , Equipment purchasing Easy Fabrication , Assembly Shortest Cycle Time , Zero Failure Rate www. company. com Cost Effective , Time To Volume

Requirement DFT ( Design For Test ) Quality , Cost Requirement 100% Test Coverage Process Early Involvement Bug Alerting and Tracking Design Review ( Design Rule, Check List, Lesson Learn ) Test Coverage and Backup Solution Test Program , MOI , Fixture or Tooling Preparing Target Easy Testing , Enough Coverage Shortest Cycle Time Cost Effective , Time To Volume www. company. com

Coverage of Testing Start Planar SMT Process AOI ( Automation Optical Inspection ) Parts within Test Coverag e Planar PTH Process RD Design cycle ICT ( In Circuit Test ) test DFT Check List Or / Design Guideline FCT ( Functional Test ) test The other test solution Parts out of Test Coverag e Backup plan and Solution www. company. com Lesson Learn

SFIS Control for PCBA SAP W/O SFIS ( Shop Floor Information System ) SFIS PDM SMT AOI ASM • AOI Test Result Send to SFIS DB • SN Barcode Scan PM • SN Range Input BOM ECN • SN Label Printing Packing • Pass/Fail FCT • SN/Carton/Pallet No mapping • FCT Test result send to SFIS DB • Carton/Pallet Label Printing • Check MAC FQC • Record Sampling www. company. com SN ICT • ICT Test result send to SFIS DB SHIPPING • SN/Delivery No mapping • Check Model/Qty

AVL / AML , Core Supplier Vendor VQA Maintenance Regular Vendor Qualified Vendor Approved Vendor List (AVL) BOM operation focus Parts selection focus, Have it in SAP system, VQA Maintenance Manufacturer Qualified Manufacturer Approved Mfg’r Vendor (AML) Agent Regular Manufacturer Purchasing focus Partner, MP team periodic provide list Core Supplier www. company. com

AML List Maintenance Start ENPD Parts Creation AML database query New MFGer AML Database No ENPD Parts Creation Yes No MP agree Yes Not new parts trigging New Vendor Survey VQA – Vendor Survey AML / AVL Approval END www. company. com AML Database

Material Approval Status and AMPL Start Initial CE test 3 rd party Lab. Test DQA Test Batch Test Matrix Build Test Review Document CE Approval Project Approval Customer Assignment Obsolete AMPL Database For the Project only Phase Out Partial Approval for Grouping parts www. company. com AMPL : Approved Manufacturer Parts List

Sample Build ( EVT – MVT ) Start Material Preparation ( MP, BD, RD, PE ) MFG Booking ( BD PC ) Material Control ( MC, WH ) Re-Schedule No MFG Engineering (MT, PE, RD) MFG Quality Control ( MQA ) Material Ready Status Review Yes Sample Build ( PD ) MFG Scheduling ( PC ) www. company. com Sample UXX internal delivery

Development Operation Flow Specification requirement Start Design ECN / ECR – Design Output Review Action Tracking Sample build Periodic Design Review Sample debug and solution Sample Qualification Test Bug tracking Test Report Design phase gating www. company. com Next Phase

Severity level of Bug www. company. com

Solution Factor www. company. com

NPD Phase Operation TPM Assign Phase Task at phase beginning , Forward & Control by PDM SOW of Phase Operation Plan of Project Plan Beginning Task - ( NPD project folder attachment ) Task - ( Action ) Engineer follow assignment Operation & Attachment Design Operation DFM/T/A/S Early Manufacturing Involvement Design Quality Assurance (DQA) Bug / Deviation ( Bug Tracking ) Ending ECR-Design Plan result (Project Folder Data Attachment , Action Tracking) KPI of Phase Gating Review to Exit www. company. com B U G T R A C K I N G P R O J E C T F O L D E R A C T I O N T R A C K I N G ECN / ECR

ODM Project Operation Gating www. company. com

ODM Project Phase Gating Kick off NPD: DQD EVT gating reviewer NPD : DQD , QE NPI : ME, TE, MQA RD Head Pass reject gating approver Pass DVT reject gating Pass approver reject MT Head Pass gating approver reviewer reject www. company. com Pass reject NPD : DQD , QE NPI : ME, TE, PD, MQA MVT gating reviewer PE Head reject Mass Production

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