POSCO POSCO PIProcess Innovation POSCO MAXIMO MAXIMO Oracle

목차 • POSCO 소개 • POSCO PI(Process Innovation)소개 • POSCO 정비 프로세서의 MAXIMO • MAXIMO와 Oracle 간의 통합 • POSCO의 MAXIMO 경험 • 새로운 MAXIMO architecture & 적용 방안

생산공정 Coking Coal Iron Ore Coke Oven Sintering Plant Blast Furnace Torpedo Ladle Car Oxygen Converter

생산공정 Secondary Refining Oxygen Converter Continuous Caster Bloom Slab Hot Strip Mill Wire Rod Plate Hot Rolled Coil Billet

PI소개- 적용 팩키지 ERP(53) Oracle(40) Maximo(12) 11 i 4. 0. 3 SCP(11) Aspect(1) - 총 모듈 수 : 64 Modules - 타 소프트웨어 : Data Dictionary, Data Warehouse, EAI

POSCO 정비 프로세서의 MAXIMO – POSCO MAXIMO • 신규 업무 - Planner, Scheduler, Supervisor

POSCO 정비 프로세서의 MAXIMO – POSCO MAXIMO • Oracle(MRO/Service Modules)과 통합화

POSCO 정비 프로세서의 MAXIMO – IT 아키텍쳐 POSCO 센터 POSDATA 데이터센터 Maximo DB ERP Internet (VPN) LAN Gigabit Ethernet SCP EAI ASPECT EDI Server Disk Storage Device Maximo Application Server EC Center e-Business Server ERP/SCP, 주시스템, Internet M/S Server Fire Wall 외부 협력업체 ATM WAN (T 3: 45 Mbps) ATM 포항 로컬 서버 (도면 서버) (도면//정비 서버) 백업 시스템 광양 로컬 서버 (도면 서버) (도면//정비 서버) 서버 룸 생산 호스트 (FACOM) Process Computer L A N Gigabit Ethernet End Use r MAXIMO/, ERP/SCP, 주시스템, Internet POSMEC L A N 백업시스템 서버 룸 생산 호스트 (IBM) Gigabit Ethernet Process Computer POSMEC

MAXIMO와 Oracle 통합화 MRO Oracle PR RFQ 검사/입고 재고 이동 요청 Service Maximo Oracle FA HRM PM 정비 요청 Drawings 업무계획수립 (작업지시) 작업 요구 WO 승인 Machine Shop Crane Request Calibration Inspection Electrical Inspection PO Settlement of accounts Maintenance Management 서비스? N 재고? Y 불출/회수 일정화 작업결과 OFA 분석 RFQ Settlement of Accounts 작업 ABM Spot 검사/입고 Y 창고에 이동 BPA PO 자재? Y PR POTIS - Legend. Maximo Oracle 타 시스템

MAXIMO와 Oracle 통합화MRO(WIP)

MAXIMO와 Oracle 통합화-Service ( 작업지시)

MAXIMO와 Oracle 통합화- Service (PR)

MAXIMO와 Oracle 통합화-Service (PR Line)

결론 • POSCO PI(Process Innovation) - ERP 시스템 구축 (Oracle, MAXIMO, SCP). - 비즈니스 프로세스 급변화 • POSCO 정비 프로세스의 MAXIMO - MAXIMO의 적용으로 새로운 POSCO 정비 비즈니스 프로세스 (정비 6단계와 Best Practice). - POSCO와 POSDATA, MAXIMO 기능 개선 - “POSCO MAXIMO”. • MAXIMO와 Oracle간 통합화 - API를 통한 MRO/Service Modules 인터페이스.

MRO Software 제품 위치 Strategic Supplies ERP EC/EM CSM SCP Capital Equipment EC/EM SCP Commodity Direct MRO Software EC/EM and ERP EAM/CMMS Services Financial Vendors SCP Blue-Collar MRO White-Collar MRO ERP Catalogue Vendor E-Commerce Outsourcing EC/EM Procurement Cards Miscellaneous Product Design and Sourcing Fulfilment Maintenance White-Collar Admin Computerised Maintenance Management System EC Electronic Commerce EM Electronic Marketplace CSM Customer Service Management ERP Enterprise Resource Planning EAM Equipment Asset Management SCP Supply Chain Planning CMMS Payment

어플리케이션 통합 관점 Market Places Commerce One Ariba CSN I 2 Tradematrix MRO. COM™ Hosting Center Prime Contracts, SKF, Timken, INA, Wesco, Mc. Junkin, Rockwell, Routeco 운전상황 감시 문서관리 (ENTEK, CSI) (PC Docs, File. Net) 자산 작업 재고 공정 제어 작업일정 (Foxboro, Honeywell) (P 3, MS Project) General Ledger 요청 Accounts Payable ERP 통합화 (SAP, Oracle, People. Soft, Sun) 고객 구매요구서

IPC (Illustrated Parts Catalog)

Collego Catalog Manager

MRO Software와 경영동반자사 Footprint ASP Content & Order Management Services Mobile Catalogue Content Management E-procurement “blue collar” “white collar” “direct” Condition Monitoring Network Management Wireless Parts Imaging

QDPM Architecture and Work Flow Product Planner Master Planner Matched orders Or split orders Factory Planner Spare Parts Planner Maintenance Plan Spare Parts Requirements Aggregated Purchasing Maximo Maint Sched Mill Scheduler Rolling Sequence Maximo Buyer (procurement) Process Data ACS Preventive Maintenance Planning Corrective, & Predictive Maintenance Scheduling Process Data Process Control Process Data solutions Defects Data Customer Operations Customer or JD Parsytec Solutions MRO Solutions ACS Solutions PLC Ctl Data i 2 Solutions Data Flow Decisions/Commends Material Flow Rolling Mill Surface Inspection System Order Management Materials Allocator Prod Tracking Inventory Application Process Data Decisions Data Bases Planning Decisions Scheduling Decisions Ctl Set Point Decisions Factory Visualizer Production, Quality, and Maintenance Management Factory Visualizer Diagnostic Decisions Grading Decisions Analysis Correlator Data and (Diagnostics) Parameters Defects Data Dynamic Coil Grading Inspection Data Analysis Decisions Predictive Modeling Problem Determination Case Based Reasoning Coil Grading Data Customer, Order, Materials data Inventory Coiling Slitting Re-Coiling Shipping

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