place picture here Steve Donnelly ABB March 2013
place picture here Steve Donnelly, ABB, March 2013 ABB’s next generation FTIR CEMS meets all the regulations, reduces capital costs and cuts lifetime costs, too.
ACF - Meets all the regulations, reduces capital costs and cuts lifetime costs, too. Regulation approvals: ü EN 15267 -3 (and therefore QAL 1) ü EN 14181 ü MCERTS ü WID, LCPD and IED ü US EPA & CSA Capital costs reduced: ü One single instrument to measure up to 15 components - simultaneously Lifetime costs cut: - © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 2 ü No moving parts ü 6 months maintenance interval ü Assured support from UK largest Service organisation ü Good OMA score
ACF - Applications Municipal Waste Incinerators ü Hazardous/clinical waste incineration ü Waste pyrolysis ü Gasification Hazardous Waste Incinerators ü Cement plants ü Lime kiln ü Thermal treatment of contaminated soils ü Solvent destruction at pharmaceutical plants Power Plants © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 3 ü Biomass & low grade waste wood combustion ü Sludge combustion
ACF Some users
ACF Complete CEMS for multi-component measurement Continuous operation system ü FTIR technology ü Up to 15 components measured simultaneously Sample Probe & Preparation ü Extractive Measurement - Hot / Wet ü Complete product and support of application Founded on ABB Technology © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 5 ü Best Available Technology for monitoring low ranges of reactive gases such as: HCl, HF and NH 3 … ü Proven technology since 1993. 4 th generation coming soon
ACF - System design FTIR Emergency purge/ Test gas FID MR Cell Burner Gas Test gas Sample Gas Outlet SC - Block O 2 Air Cleaner Compressed Air Test gas © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 6
ACF Measuring components and ranges © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 7
ACF - saving costs SOx, NOx, CO HCl One instrument only ü No complicated interconnections ü Reduced installation costs TOC O 2 Longest maintenance intervals ü Reduction of maintenance efforts Maintenance-free sample transportation ü No moving parts Modern serial communication ü Saves cabling and engineering costs connecting to your DCS or DAHS Remote monitoring ü Unattended operation & maintenance through remote monitoring via standard Ethernet and PC © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 8 Ethernet
ACF – saving costs Easy to add more measuring components ü Future-proofing against legislation change Extra gas port ü Offers the possibility to connect other analysers (e. g. mercury measurement). No extra cost of a separate probe and sample line Control ü © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 9 HMI in local languages (latin letters)
ACF – Reliability System availability > 98% ü Proven by stringent TÜV field tests running for one year. Guaranteed to 95%. Redundancy ü Dual redundant arrangements increase the system availability. Spare Parts ü 6 hour and 24 hour availability of spare parts Service support © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 10 ü 6 monthly service ü Emergency call-out plans ü QAL 2 assistance ü Fully documented service and calibration
ACF - Reliability Ready for operation § All you need is … ü Electrial power supply ü Instrument air Maintenance costs ü Up to 50% reduced maintenance costs due to 6 months certified maintenance interval Certified Service © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 11 ü 9 certified service engineers in UK alone ü More than 60 manufacturer-trained and certified service technicians world-wide
ACF - Evolution ü 1990‘s Development of the world‘s first FTIR based process CEM system ü 1993 Start of product sales ü 2002 Launch of 3 rd Generation ü Today 85 installed in UK alone More than 1, 000 installations world-wide © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 12
ACF - Evolution ü Soon 4 th Generation EN 15267 Improvements (TÜV, MCerts ü Improved smallest ranges where necessary, e. g. HF ü Higher ranges to allow monitoring components outside typical CEM ranges, e. g. to monitor plant start-ups or upsets ü NO 2 certified ü Green house gases (N 2 O, CH 4, CO 2) certified © ABB 12/5/2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 13
What more can ABB offer? § Air Flow measurement Averaging Pitot tubes Testing now for MCERTS approval § Water Flow measurement Electromagnetic. MCERTS approved. § Analyser Houses Fully integrated with data acquisition systems, dust, flow, pressure and temperature measurements. § Combustion gas measurement O 2, CO. MCERTS approved © ABB 05. 12. 2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 14
ABB Stands 47 and 48 Steve Donnelly, CEMS specialist Workshop Thursday 14 th March Room 4 11. 00 – 11. 30 ABB Stack Flow Master: integrating flow measurement into ABB CEMS © ABB 05. 12. 2020 Enter filename via "View - Header and Footer. . . ". Apply to all. | 15
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