PDT 111 Manufacturing Process Semester 1 20152016 Bachelor

PDT 111 Manufacturing Process Semester 1 2015/2016 Bachelor of Mechanical Engineering Technology (hons. ) (Machining) Powerpoint Templates Page 1

Lecturer Mr. Shaiful Zairi Bin Ahmad Subhi HP: 019. 355. 2105 Powerpoint Templates Page 2

Course Sypnosis This course explores the manufacturing process which used in industry to convert raw material into finished product. This course is devided into five sections. First, the introduction to manufacturing technology will be given, followed by material selection in manufacturing and heat treatment process. Secondly, the casting technology and various metal casting processes will be introduced including sand casting, investment casting, vacuum casting and other casting processes. Thirdly, overview of forming and shaping process will be given on rolling, forging, extrusion, drawing, sheet-metal forming, powder metallurgy, processing of ceramics, injection molding, and rapid prototyping process. Fourthly is about various joining process such as brazing, soldering, adhesive bonding, and mechanical fastening processes. Powerpoint Templates Page 3

Course Outcomes CO 1: Ability to describe the concept & methodologies of manufacturing technology and fundamental of materials in manufacturing. CO 2: Ability to describe and analyze the concept & methodologies of solidification processes. CO 3: Ability to analyze and evaluate the concept of forming and shaping processes. CO 4: Ability to analyze and evaluate the concept & methodologies of joining and assembly technology. Powerpoint Templates Page 4

Teaching Plan CHAP. 1 INTRODUCTION TO MANUFACTURING TECHNOLOGY 1. 1 DEFINE and EXPLAIN Manufacturing Processes. 1. 2 DESCRIBE Materials Properties and Product Attributes. 1. 3 DEFINE, EXPLAIN and DESCRIBE Engineering Materials. Powerpoint Templates Page 5

Teaching Plan. . cont. CHAP. 2 CONCEPT & METHODOLOGIES OF SOLIDIFICATION PROCESSES 2. 1 DEFINE and EXPLAIN of Casting Technology. 2. 2 DESCRIBE and EXPLAIN Heating & Pouring. 2. 3 DESCRIBE and EXPLAIN Solidification and Cooling system. 2. 5 EXPLAIN, ILLUSTRATE and ANALYZE the concept of sand casting, investment casting, vacuum casting and die casting. Powerpoint Templates Page 6

Teaching Plan. . cont. CHAP. 3 CONCEPTS & METHODOLOGIES OF FORMING PROCESSES 3. 1 DEFINE, EXPLAIN and DESCRIBE the fundamental of forming process. 3. 2 EXPLAIN and DESCRIBE the material behavior in forming process. 3. 3 EXPLAIN, ILLUSTRATE and ANALYZE the process of rolling, forging, extrusion and drawing processes. 3. 4 EXPLAIN, ILLUSTRATE and ANALYZE the injection molding process and Rapid Prototyping. Powerpoint Templates Page 7

Teaching Plan. . cont. CHAP. 4 CONCEPT & METHODOLOGIES OF SHEET METAL WORKING 4. 1 DEFINE, EXPLAIN and ANALYZE the Cutting Operation, Bending Operation, Drawing Operation and other sheet metal forming operations. 4. 2 DESCRIBE and ANALYZE the design considerations of sheet metal processes. Powerpoint Templates Page 8

Teaching Plan. . cont. CHAP. 5 CONCEPT & METHODOLOGIES OF PARTICULATE PROCESSING OF METALS AND CERAMIC 5. 1 DEFINE and EXPLAIN Characterization of Engineering Powders. 5. 2 EXPLAIN and ILLUSTRATE the Powder Metallurgy and Processing of Ceramics. 5. 3 DESCRIBE, EXPLAIN and ANALYZE the Design Considerations in Powder Metallurgy processes. Powerpoint Templates Page 9

Teaching Plan. . cont. CHAP. 6 CONCEPT & METHODOLOGIES OF JOINING AND ASSEMBLY PROCESSES 5. 1 DEFINE and EXPLAIN Fundamentals of Welding and Mechanical Assembly Technology. 5. 2 DESCRIBE, EXPLAIN and ANALYSIS Welding Methods & Procedures and Design Considerations in Welding. 5. 2 DESCRIBE and EXPLAIN Brazing, Soldering and Adhesive Bonding processes. 5. 3 DESCRIBE, EXPLAIN and ANALYSIS Mechanical Assembly Methods and the Design Considerations. Powerpoint Templates Page 10

Marking Scheme ü Final Exam = 40% ü Mid-Term Exam (1+2) = 20% ü Mini Project = 25% ü Assignment = 5% ü Quiz (1+2) = 10% Powerpoint Templates Page 11

Text Book Groover, M. P. Fundamentals of Modern Manufacturing; Materials, Processes, and Systems, 4 th Ed. , John Wiley & Sons, Inc. , 2010. Powerpoint Templates Page 12

Reference Books i. Kalpakjian S, Schmid S. R. Manufacturing Engineering and Technology, 4 th ed. , Prentice Hall Inc. 2001 ii. Schey, J. A. Introduction to Manufacturing Processes, 3 rd Ed. , Mc Graw Hill, 2000. iii. Philip F. Ostwald, Jairo Munoz (1997). Manufacturing Processes and Systems. 9 th ed. , John Wiley & Sons. iv. E. Paul De. Garmo, J T. Black, Ronald A. Kohser (1997). Materials and Processes in Manufacturing. 8 th ed. , John Wiley & Sons, Inc. Powerpoint Templates Page 13