Page 1 COMPANY PRESENTATION Paint Industry FLL SYSTEMBAU
Page 1 COMPANY PRESENTATION Paint Industry FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 2 COMPANY PROFILE FÜLLs KNOWHOW EXCELS IN: Designing, manufacturing and commissioning of engineered storage- and dispensing systems for the handling of liquids in various since 1965. German engineering at its best. FÜLL Dispensing Systems are renowned for its quality, reliablility and flexibility. In over 45 years, we have installed more than 3. 000 dispensing systems worldwide. Above all we have learned one very important thing: Each customer is special and has its specific working and production conditions and particular products. To consider that and to develop the most suitable solution taking technical and economical aspects into consideration is our priority. FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 3 ‘STATE OF THE ART’ CUSTOM-ENGINEERED INTERMEDIATE BULK STORAGE & FULLY AUTOMATIC DISPENSING CENTRES FOR ALL LIQUID PRODUCTS IN THE PAINT, INK & CHEMICAL INDUSTRY by Mrs. HELGA GOLLE SALES MANAGER INTERNATIONAL– FÜLL SYSTEMBAU Gmb. H, Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 4 PROFILE IN A NUTSHELL INDUSTRIES • Dispensing Systems for Fluids since 1965 • Paint Industry • More than 2. 500 Dispensing Systems Installed Worldwide • Coatings Industry • Standard and Customized • Cosmetics • Quality, Reliability, Flexibility • Specialty Chemicals APPLICATIONS DISPENSING CONCEPTS • Small to Large Scale Productions • Gravimetric Dispensing • Upper Retail Market • Volumetric Dispensing • Laboratories • Mass-Flow-Meter Dispensing • Printing Industry • Combinations and Hybrids FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 5 FIELDS OF ACTIVITY PAINTS AND COATINGS CHEMICALS Industrial Paints Wood Conservation Latex Aromatic Substances Coil Coating Dispersion Paints Resins Fragrances Floor Coating Additives Adhesives Flavours Building Protection Lacquers Cosmetics Automotive Paints … Silicones Water Based INKS AND PACKAGING Solvent Based UV-Hardened Coatings Products Systems Offset Solvent Supply Adhesives Textile Dyes Preservatives … FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 6 REFERENCES INKS, PAINTS, LAQUERS CHEMICAL AND COSMETIC INDUSTRY BASF Coatings AG, Jotun OY, PPG Industries, Krautol, Sun Chemical, The Valspar, Huber, Siegwerk DF, Jänecke & Schneemann, Flint Group, TOA Thailand, Marshall/AKZO etc. Amberger Kaolinwerke, BASF, Benecke Kaliko, 3 M Deutschland, Fischerwerke, Hermes Schleifmittel, Orafol-Klebetechnik, REHAU AG, Henkel, Klingspor, Allergan Medical etc. PRINT AND PACKAGING MECHANICAL ENGINEERING AMCOR Flexibles, Donau-Dekor, Europa Carton, Heyne & Penke, Hueck Folien, Masa Dekor, MM Graphia, SIG Combiblock, ALCAN Packaging, Huhtamaki, Schattdecor, Herma Gmb. H, Nordenia, Beucke & Söhne etc. Betz Druckmaschinentechnik, Bison Bähre & Greten, Siempelkamp, Windmöller und Hölscher FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 7 STRENGTHS AND VALUES QUALITY SERVICE fundamental to our thinking - from the smallest part to final commissioning quick, available, measurable - from first contact to after sales EXPERIENCE FLEXIBILITY our source of ideas – from the first dispensing system built in 1965 till today small or large, standard or customized – your needs are the benchmark EMPLOYEES SOFTWARE motivated, qualified and with an average employment time of 9 years down-to-earth, intuitive, adaptable – developed and maintained in-house FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 8 GERMAN ENGINEERING AND SERVICE. WHEREVER YOU NEED IT! QUALITY FROM IDSTEIN / FRANKFURT. EVERYWHERE AT HOME! Algeria · Austria · Belarus · Belgium · Bulgary · China · Costa Rica · Croatia · Czech Republic · Denmark · Egypt · England · France · Finland Germany · Greece · Hungary · Ireland · Italy · Kazakhstan · Korea · Netherlands · Nigeria · Norway · Poland · Russia · Saudi Arabia · Spain · Sri Lanka · Sweden · Switzerland · Thailand · Turkey · Tunesia · Ukraine · United Arab Emirates · USA · Venezuela FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 9 PAINT INDUSTRY FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 10 Layout of a modern Paint Plant FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 11 Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 12 Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified Dispensing Centre K 36/21 / 60 kg and 300 kg scale Base Tanks – Separate charging Pumps Client: Coil-Coating Manufacturer, Finland / Kazachstan FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 13 Tank Farm for Solvent-Based Clear Coatings-/White and Highly Concentrated Universial Tinters; Explosion-Proof Design Client: Paint Manufacturer, Finland FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 14 Container / Tank-Farm with Automatic Dispensing Centre for Solvent-Based Bases and Highly Concentrated Universial Tinters; Explosion-Proof Design/ATEX-Certified GOST and RTN-Certification Automatic Dispensing Centre K 50/26 • Ex-proof 300 kg scale ± 1 g / ATEX • Ex-proof 3000 kg scale ± 10 g/ATEX • Ex-proof PC/Operating Terminal • Tank farm with electric revolution-controlled pumps • FÜLL CALIPSO Software specialized for Paint Manufacturers • With lot traceability • Job costing Client: Coil-Paint Manufacturer, Russia FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 15 Water-Based Universal Tinters and Bases for Wood Paint Production 2 Dispensing Centres - Small Batch Production Completion of Main Reactors Storage Concept for Universal Bases / Tinters Client: Paint Manufacturer, England Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 16 Dispensing Centre with complete Equipment for Solvent-Based Automotive Paints, Explosion-Proof-Design, ATEX-Certified Dispensing Centre FS 182 K 52/36 • Including automatic valve-head cleaning system • Floor scale 3000 kg ± 20 g and precision scale 60 kg ± 0, 1 g • Online connection to color matching system • Online connection to host computer • Füll software package CALIPSOPro. VI • Products: solvent - based top-coats for the automotive industry Client: Paint Manufacturer, Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 17 64 Component Tank/Barrel-Farm with Automatic Dispensing Centre Explosion-Proof. Design / ATEX-Certified; for Solvent-Based, Concentrated Industrial Paints Automatic Dispensing Centre FS 182. 2 K 64/64 • Ex-proof floor scale 3. 000 + 60 kg • Ex-proof PC Operating Terminal / ATEX • CALIPSO BATCH Software • Solvent-based colorants • Additives and • External products Client: . Paint Company, San Salvador / El Salvador FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 18 22 Component Bulk-Tank-Farm with Automatic Dispensing Centre, Vertically Adjustable Dispensing Centre FS 182 K 22/18 • Including Automatic valve-head cleaning system • Precision scale 60 kg ± 1 g • 3. 000 kg floor scale ± 100 g • Non-explosion proof design • Products: Water based bases and colorants • Tankfarm: 20. 000 l, 10. 000 l, 5. 000 l, 3. 000 l Client: Production System for large Paint Manufacturer FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 19 Bulk Storage and 3 Automatic Dispensing Systems Explosion Proof Design Products: Inks for Artificial Leather Products, Wallcover Paints and PVC Plastisols Client: Al Jubail / Kingdom of Saudi Arabia FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 20 Automatic Dispensing Centre Explosion-Proof-Design ATEX Certified with Automatic Conveyor Automatic Dispensing Centre K 42/35 • • • With Ex-proof 60 kg scale ± 5 gms ATEX Ex-proof PC/Operating terminal with manual override Exhaust system to connect to client´s main vent system Barcode for pail identification 35 Component Bulk Storage Tank Farm Products: Solvent-Based Industrial Paints, Bases, Additives, etc. Client: Paint Manufacturer Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 21 Bulk-Tank-Farm Installed with Complete Equipment, Automatic Dispensing Centre, Explosion-Proof-Design, ATEX Certified for Solvent-Based Industrial Paints Dispensing Centre FS 182 K 42/32 • Including Automatic Valve-Head cleaning System • Floor Scale 300 kg ± 1, 0 g and precision Scale 60 kg ± 0, 1 g • Complete Electric Installation • Explosion Proof Design • FUELL Software Package CALIPSOPro. Vi • Products: Solvent -Based Pastes, Resins, Additives and External Solvents • Tankfarm 5. 000 l, 3. 000 l, 1. 500 l Client: Istanbul / Gebze / Turkey FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 22 Tank-Barrel-Farm with Automatic Dispensing Centre for Solvent-Based Industrial and Automotive Paints, Lacquers etc. Explosion-Proof-Design Client: Paint Manufacturer / Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 23 Combined Bulk. Tank-Barrel-Farm with Automatic Dispensing Centre - ATEX Certified Automatic Dispensing Centre K 42/38 • With 300 kg floor scale ± 5 g ATEX • With 60 kg scale ± 1 g ATEX • PC-Operating Panel / ATEX with manual override • With electric revolution-controlled • Electric pumps and double mechanical seals • Products: high concentrated pastes varnishes & solvents Client: Paint Producer / Turkey FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 24 Storage Concept with Automatic Dispensing Centre for Solvent-Based Lamination and Adhesive Products - Explosion Proof Design - ATEX Certified Client: Adhesive Film Manufacturer / Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 25 Automatic Dispensing Centre for Solvent-Based Paints - Explosion-Proof Design 26 Component Container Farm Client: Production System for Paint Bases and Pastes • with Automatic Dispensing Centre K 42/26 • with 300 kg Floor Scale ± 1 g, ATEX • with PC Operating Terminal, ATEX • with gravimetric dispensing of bases • with volumetric dispensing of pastes • with automatic conveyor, automatic agitation FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 26 Automatic Dispensing Centre for Solvent-Based Paints - ATEX Certified Automatic Dispensing Centre K 36/29 • Ex-Proof Scale 60 kg / ± 1 g ATEX • Ex-Proof PC Operating Terminal (ATEX) • Ex-Proof Agitators for Pails • Pneumatic Lift Unit • Press Return Integration • Host Computer Connection Client : Paint Manufacturer Germany – Small Batch Production FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 27 Container-Farm – 64 Components for Solvent-Based Bases and Pastes Explosion-Proof Design - ATEX Certified Stainless steel container system with diaphram pumps Ø With Level Indicators min. /max. Ø With Flame Arrestors Ø With agitators Ø ATEX Certified System Parts Ø With 2 Automatic Dispensing Centres Ø 1 Floor Scale 300 kg ± 5 g Ø 2 Precision Scales 60 kg ± 1 g Ø Automatic Mixers for Pails and Barrels Client: Ukraine – Tank Storage Concept FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 28 2 Automatic Dispensing Centres for Solvent-Based Bases and Pastes ATEX Certified - with 64 Component Tank Farm Page 28 AUTOMATIC DISPENSING CENTRE K 42/42 AUTOMATIC DISPENSING CENTRE K 32/32 Client: Ukraine -Production of Small and Medium Size Paint Batches FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 29 Automatic Dispensing Centre with Bulk-Tank Farm for Water-Based Printing Inks Automatic Dispensing Centre K 26/18 • with 3000 kg scale ± 500 g • non-Ex design Products: Solvents and Binders Client: Paint Producer / Russia FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 30 48 Component Tank Farm & 2 Automatic Dispensing Centres for Solvent-Based Colour Concentrates, Varnishes, Additives, Solvents, Explosion-Proof Design 2 Automatic Dispensing Centres K 36/36 • 2 x 60 kg scales ± 1 g • 1 x 600 kg floor scale ± 10 g • 2 x Ex-proof operating terminals • Host computer connection Client: Germany – Paint Producer Europe FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 31 58 Component Container Storage Farm with Automatic Dispensing Centre Explosion-Proof , Design/ATEX-Certified Automatic Dispensing Centre K 58 • 1 x 300 platform scale ± 2 g • With automatic valve head cleaning system • FÜLL software package Calipso Pro. Vi • Integration of external solvents Client: Paint Manufacturer / Germany FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 32 Dispensing Centre Valve Cleaning Unit Precision Dispensing Valves New Servo Drive FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 33 Pumps for charging, dispensing, recirculation FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 34 Agitators Pail Agitator Barrel Agitator FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 35 Agitators IBC Agitator Pail Agitator FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
Page 36 THANK YOU YERY MUCH FOR YOUR KIND ATTENTION FÜLL SYSTEMBAU GMBH • RICHARD-KLINGER-STR. 31 • D-65510 IDSTEIN • PHONE + 49 (0) 61 26 598 -0 • WWW. FUELL-DISPENSING. COM
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