Operational Instruction H 200 Series Backhoe Loaders 820

Operational Instruction H 200 Series Backhoe Loaders (820, 860, 880, 970, 980) Issue Date: 01 -Oct-2012 Model: H 200 BHL Language: English (en) Revision No. 1. 0 Original Instruction

Training Material Copyright © 2 For further information on the subject mater detailed within this training book, please refer to Terex United Kingdom Limited, Workshop Manuals, Operators Manuals and Product Parts Books. Alternatively, please contact: Email. service@cominvest-akmt. ru The Illustrations, technical information, data and descriptive text in this manual, to the best of our knowledge, were correct at the time of print. The right to change specifications, equipment and maintenance instructions at any time without notice, is reserved as part of the Terex United Kingdom Limited policy of continuous development and improvement of the product. No part of this publication may be reproduced, transmitted in any form – electronic, mechanical, photocopying, recording, translating or by any other means without prior permission of Customer Support Department – Terex United Kingdom Limited. Please refer to TEREX Specification Sheets or consult Factory Representatives to ensure that information is current.

Contents Section 3. Operational Instructions • Cabin Door • Operator Controls • Front Instrument Panel • Warning Lights • Right Side Instrument Panel • Loader Controls • Self Level Operation • Backhoe Controls 3

4 Cabin Door Windows Cabin door window lock. Closed. Inside it has a lock hole to be used to secure the window `Open`

5 Cabin Door Windows Secure window for small amount of air flow. Open window fully and secure on the stopper – take care not to allow window to fly open.

6 Front Console Syncroshuttle 4 Wheel MODE SELECTOR FOR / REV SELECTOR • HORN • TURN SIGNALS • LIGHTS

Front Console Powershift Transmission Control Lever FOR / REV Selector & Four Speed Powershift Control 7

Powershift Travel Lever Assembly Kick Down Button FWD In manual – the gearbox will not change from 3 rd to 4 th until over 18 kph 1 2 3 4 REV Auto - select 4 th For/Rev unit will automatically select 2 nd then change up gears after 4 kph On TLB 2 gearbox NO 4 th Gear Reverse is available. NOTE: The powershift lever is not interchangeable between the Carraro or Clark/Dana gearbox 8

9 Front Console Warning Indicator Lights Parking Brake Turn Indicator Signals Head Lights Transmission Neutral Engine Preheat Engine Fault Warning Side Light

10 Front Console TBL 2 Warning Indicator Lights Used from June 2009 Parking Brake Turn Indicator Signals Head Lights Transmission Neutral Engine Preheat Engine Fault Warning Side Light

Three Position 4 Wheel Drive Switch (4 WD Models only) 11 Position (1) 2 Wheel Drive 2 Wheel Braking Front drive axle disconnected. Rear Brakes individually used to steer for Tight Turns, “LOADING TRUCKS”. Position (2) - 2 Wheel Drive 4 Wheel Braking Front drive axle disconnected. All Brakes used when brake pedal is pressed causing brake switch to close. Lock into this position for “ROADING”. Position (3) - (3) (2) (1) 4 Wheel Drive 4 Wheel Braking Switch Locked In This Position Will Produce Efficient Braking And Should Be Used For “OFF ROAD”. .

Three Position 4 Wheel Drive Switch (4 WD Models only) “ROADING” (3) (2) (1) Position (2) - 2 Wheel Drive 4 Wheel Braking In normal two wheel drive if the brakes are applied at speed (on the road) the weight transfer of the machine would raise the rear of the machine and make the brakes inefficient. In position 2 when the brake is applied electrical power is also cut to the 4 wd solenoid in the gearbox. This applies drive to the front axle, locking both axles together, thus allowing the machine to use the transmission and all four wheels to brake. CAUTION – Do not engage with machine wheels raised off he ground. 12

13 Below the Front Console Differential Lock Pedal – Give Brake Pedals – The two pedals are equal power to both rear wheels. Useful when the wheels have insufficient adhesion. equipped with a lock, to enable the machine to be braked as one or to aid steering by being used independently. Transmission Gear stick Engine Accelerator Pedal – Used to increase the engine speed. NOTE: Do Not Engage Diff. Lock While Wheels are Off the Ground or Spinning.

14 Transmission Gear Change Lever and Transmission Dump Button 1 3 0 2 4 Transmission Dump (Interrupt Button) - Press and hold the button to disengage the transmission drive and enable gear selection.

15 Right Hand Side Console Cab unit Side Instrument Pack Fuse & Relay Panel Cabin Heater Controls Side Switches Clam Shell Control Lever Ignition Switch Loader Control Lock Hand Cable Throttle Loader Control Lever Transmission Gear Stick Parking Brake Backhoe Transport Lock

16 Side Console Switch Pack Front Working Light Beacon Rear Working Light Rear Windshield Wiper Hazard Backhoe Sideshift Lock Rear Windshield Wash Return To Dig (Rtd) Single / Twin Pump Unload Backhoe Quick Hitch Horn

17 Side Console Instrument Pack Engine Coolant Engine Tachometer – Shows engine speed Temperature Warning Lamp in revolutions per minute. – On when the engine cooling Engine Oil Pressure Warning system reaches an abnormally high Lamp – Comes ‘ON’ when the engine oil temperature. pressure is too low. Alternator Charge Warning Lamp – Transmission Oil Temperature Warning Lamp – ‘ON’ if the transmission oil temperature is too high. ‘ON’ when the alternator/fan belt is broken or the alternator is not charging the battery. Air Filter Restriction Warning Lamp – Lamp comes on when the air filter primary element needs to be cleaned or replaced. Hydraulic Filter Restriction Warning Lamp – Comes on when the hydraulic filter needs to be replaced. Hydraulic Oil Temperature Warning Lamp – ‘ON’ when the hydraulic oil temperature is too high. Fuel Level Gauge – Shows the Not Used. quantity of fuel in the fuel tank. Engine Coolant Temperature Gauge – Normal the needle is in the ‘white’ section.

Loader Controls Clam Shell Control Pump Unloader Transmission Dump 18

Loader Control Basic Linkage 1 0 2 4 1 5 2 6 3 7 19

20 Raising & Lowering the Loader Beam 2 0 1

21 Dumping / Crowding “Filling” the Bucket 4 0 3

22 Loader Float Control 5 • PUSH THE LEVER FORWARD UNTILL IT REACHES DETENT

23 Loader Beam Automatic Return to Dig RTD 6 • DO NOT HOLD THE LEVER INTO POSITION 6. • PUSH IT LEFT & FORWARD THEN LET IT GO.

Single / Twin Hydraulic Pump Unload Button 24 Hydraulic Unload Button REDUCES HP DEMAND FROM ENGINE BY UNLOADING ONE OF THE TWO PUMP’S FLOW BACK TO TANK

Locking the Loader Attachment Controls (Option) 25

26 Automatic Loader Bucket Levelling 7 A slight kick will be experienced in the lever when raised.

27 TOP OF LOADER VALVE - UNDER CAB Loader Self Level Control Linkage keeps bucket or starts to level bucket position at 1. 2 – 1. 4 meters.

28 Washer should be touching lever when loader pivot is 675 mm above ground. This operates the linkage and keeps the bucket or starts to level the bucket position from 1. 2 – 1. 4 m. 675 mm Adjust strut. Loader Self Level Control Linkage

29 Bucket side plate level Slight dump of bucket 1. 4 m (55”) Cutting edge no higher than spill guard. Max. Height 1. 2 m (47”) Bucket side plate level. 675 mm Cut in of anti-roll back Ground Lever Loader Control Linkage Adjustment

30 Loader Clam Shell Control 7 in 1 Loader Clamshell Control (Option) OPTION 7 IN 1 1 0 2

Transmission Dump Button Located on the left-end of the lever. Press and hold the button to disengage the transmission drive and speed up loader performance. 31

32 Backhoe Controls – SAE Version Manual Controls Servo Assisted Controls Boom & Swing Controller Stabilizer Leg Controls Boom & Swing Dipper & Bucket Controls Controller Transfer - Indicates lever Extending Dipper / Aux. Hydraulics Control operating pattern Note: Manual levers can be set as or Stabilizer Leg Controls Dipper & Bucket Controls operating patterns.

33 Operator Manual Controls Operator Joystick Controls Pilot Operated Backhoe Valve Manual Backhoe Valve

Servo Assisted Backhoe Console Configuration Changeover Valve – This enables the controls to be switched from (1) ISO (European community only) to (2) SAE (Non-European community). Servo Console Position Lock – The console has two operating positions (1) Working position depressed override button once to activate the controls (2) Transport position controls will ONLY operate in the transport position with either of the override buttons depressed. 1 2 Override Buttons located on the front of the joystick controls. 34

35 Manual Controls Change Over SAE - ISO SAE to ISO Controls B Series = PART# ACC 90 A

Boom Raise & Lower A B 36

37 Boom Slew Control C Manual Controls Servo Controls D C D D C Position (C): The backhoe attachment slews to the left. Position (D): The backhoe attachment slews to the right.

38 Backhoe Dipper Extend / Retract E Manual Controls F Servo Controls E F

39 Backhoe Bucket Crowd / Dump Manual Controls Servo Controls G H