Omron Industrial PC IPC Industrial PC based IIo
Omron Industrial PC (IPC) Industrial PC based IIo. T and Machine Control in One. Clark Kromenaker Product Manager
7 th Generation i 5 / Celeron and New Compact IPC More compact versions for data and IIo. T. La New for July 2018
• 19” Display • ATOM CPU Big Screen-More Data La Economical computing New for July 2019 19”
• Nickel Plated Bezel for the 19” IPC and Monitor Wash down for Food Laand Pharmaceutical New for July 2020 19”
Why an IPC?
The IPC is an Important Part of an Automation Solution • “Overall the rapid growth of data generated by manufacturing processes is turning the focus to PC based architectures” • “The industrial PC market will mirror these trends in the global value chain by enabling technologies and ways of production through technological developments in hardware, connection to the ERP/MES layer, data collection, M 2 M communication, and data analytics. ” • Omron’s IPC has embedded control “Overall, ARC sees the trend to more IPC based control architectures in machinery. ” • (Industrial PCs Worldwide Outlook Through 2018; ARC)
The IPC is a Critical Solution for Big Data and IIo. T • Pharma and Food are required to collect and maintain process data. • Pharmaceutical Current Good Manufacturing Process (c. GMP), Title 21 Subpart J requires certain data be collected and maintained. • US Food Safety Modernization Act (FSMA) Section 103, Hazard Analysis and Critical Control Points (HACCP) via Laboratory Information Management System (LIM) software. • Recall management. • Collect, date stamp and store process variables, raw material sources, quality metrics, equipment condition.
What is Omron’s IPC?
The Sysmac Solution Includes the IPC
Features and Functionality Product Positioning • Windows based IPC • ATOM CPU • Box and 12”, 15” and 19” display versions • Windows based IPC • Celeron, i 5 CPU • Box and 12” 15”and 19” display versions Solution Value • Windows based IPC or Windows + NJ machine control • Celeron, i 5, i 7 CPU • Box and 12”, 15” and 19”display versions
Reliable Machine Control One Control • • • Proven Omron machine automation technology I-L-O One controller platform, One software, One connection Secure Real Time Operating System Reliable Ether. CAT IEC 61131/PLC Open logic, motion, vision, safety all integrated One Software freedom to create, no double work One Connection fast, easy, guaranteed Ether. Cat, Ethernet IP
Flexibility • • Own or 3 rd party hardware (network, etc) Own or 3 rd party software (Visualization, own algorithms) Add other network Add own software Own software Add special devices (kuka, festo etc)
Industrial Internet of Things (IIo. T) • • Connectivity: M 2 M & M 2 O (ERP, SAP) Treacebility: Large data handling/logging Useability: manuals on machine, quick learn video, mobile, multi-touch Modern interaction: remote support. . Etc. Latest processor power Video learning SAP Mobile
What Makes Us Unique
PLC or IPC for Data and Control? Windows OS IPC Determinism Data Analysis/Manipulation OS Crash Other Purpose Software PLC Win/RTOS (Omron IPC)
Two Operating System Versions IPC Windows or other OS based Panel IPC Windows or other OS and QNX OS . SW BUS Windows Basic IPC to run any Windows or other (OS future) application Windows NJ Engine Windows or other (OS future) application for real time operating system embedded NX and NA
The Omron IPC With Control Offers a Significant Advantage • Controllers (PLCs) are great at running machines, but collecting and manipulating data can be a challenge Virtual NJ Controller with Ether. CAT I/O Windows OS • Omron has combined the Windows based PC with the NJ Machine Automation Controller for the best of both. • The Omron IPC/NJ machine control is not dependent on the operating state of the OS. (Windows or Linux) Omron’s Industrial PC
Conceptual Video on Partitioning LINK to You. Tube Video -> https: //youtu. be/v. T 3 m. JF 3 Xn. Ao • You must have an internet connection to You. Tube to view the video at the link above.
Omron Uses Partitioning
Security for IIo. T Deployments Cloud Enterprise The partitioning allows data transfer while firewalling the industrial network Ethernet/IP Behind firewall IPC
Sysmac Studio 1. 17 and Above -Function Blocks to Control the Windows OS IPC_Shutdown: Starts IPC shutdown sequence. Windows and controller are stopped IPC_Get. OSStatus. • Halted: Windows is stopped • Running: Windows running • Error. State: BSOD IPC_Reboot. OS. In case of BSOD, Force input must be enabled to reboot Windows
Comparison of Modular NJ Controller to Virtual IPC NJ Controller PLC Module Performance NJ 501 VIRTUAL SYSMAC NJ IPC (NY 501) User Program Size 20 MB 40 MB Retained Variable Memory Size 4 MB 64 MB Number of Retained Variables 90, 000 180, 000 Number of user Define Data Types 2000 4000 Supported Ethercat Slaves 192 256 Cycle speed 500 usec/24 axes Built-in Ether. CAT Performance 100 BASE
What Does It Look Like
IPC Hardware Configurations Box IPC Only Touch Panel Industrial Monitor Panel IPC Full Size with PCIe slot Compact without PCIe slot Mount inside an enclosure with no keyboard, mouse or monitor or with a remote keyboard, mouse and monitor (Shelf or Panel Mount) Mount in an enclosure for use with a remote IPC or with a vision system. Mount on an enclosure with no keyboard, mouse or monitor or with a remote keyboard, mouse and monitor
IPC Machine Controller Features Dimensions (HWD) 3. 5 x 11 x 7. 7 CPU options Intel Core: Celeron, i 5, i 7 All fan-less, except i 7 OS – Operating System WIN 7 (embedded), Win 10 Enterprise or no OS/HD Pc. I Express slot Option: RS 232, DVI-D, Monitor Link Real-time system for NJ engine 2, 4, 8, 16 GB DDRAM 32, 64, 128 GSSD, 320, 500, 1 T HD SD card slot Monitor DVI-I Powerful built in graphic processor powerful graphical processor to support visualisation and vision capture 3 x Gigabit Ethernet/Ether. Cat TPM 2. 0 Trusted Platform Available to secure the IPC operations 24 VDC (isolated) – incl. UPS connection Temperature: 0 – 55 C Listings: Ro. HS, CE, UL, Class 1 Division 2 2 x USB 3. 0, 2 x USB 2. 0 On/off smart switch
Compact IPC specification Option: RS 232, DVI-D, Monitor Link Dimensions (HWD) 2. 87 x 11 x 7. 7 CPU options Intel Core: 7 th generation: i 5, Celeron, ATOM All fan-less, OS – Operating System Default: WIN 10 Io. T enterprise LTSB or no OS/HD 4, 8 or 16 GB DDR 4 SSD: 64 GB, 128 GB, 256 GB Powerful built in graphic processor powerful graphical processor to support visualisation and vision capture Options: NYML (monitor link) DVI-D video SD slot CFAST drive at back (replaceable) 3 x Gigabit Ethernet 2 x USB 3. 0, 2 x USB 2. 0 24 VDC I/O connection Status LEDS On/Off smart switch Temperature: 0 – 55 C Listings: Pending Ro. HS, CE, UL, Class 1 Division 2
High Performance Xeon Based Option • • 7 th generation Quad Core Xeon E 3 -1515 MV 5 ((4 x 2, 8 GHz / 3. 7 GHz, 8 MB cache, 35 W) 500 GB - 1 TB HDD/SSD 8 - 16 GB DDR 4 with Error Correcting Code (ECC) 1 x PCIe slot High Performance Computing for: • • Image processing/ high speed vision Front end semi conductor market High speed electronics industry Large data handling (Artificial Intelligence / IOT)
High Performance Lower Cost ATOM Based Option • 7 th generation : x 5 -E 3940 Processor (4 x 1. 6 / 1. 8 GHz, 2 MB Cache) 7 th Generation • 500 GB - 1 TB HDD/SSD • 2 - 16 GB DDR 4 High Performance Computing for: • • HMI/SCADA Data collection / analysis Thin client functionality ERP/MES deployment
Wide Screen HD Monitor Format, resolution and aspect 12 -inch (1280 x 800) 16: 9 15 -inch (1280 x 800) 16: 9 19 -inch ( 1920 x 1080) 16: 9 (Optional nickel plated bezel) Multi-Touch Projected capacitive single & multi touchscreen. Monitor interfaces 24 VDC power-supply One USB-A (input) port Two USB-B (downstream) ports DVI video port Ratings IP 65/NEMA 4 (Front) Omron one cable connection (Monitor Link) Special Omron connection to bridge long distance (dual monitor) 100 meter
A-3 Sanitary Standards: ”Other permitted materials include the AISI 400 Series Stainless Steel, ceramic, carbon, and plating materials such as chromium or nickel, and other surface modifying materials and techniques. ” IPC with FDA Accepted Bezel Option FOOD & PHARMA Industrial Monitor front housing can be delivered with: • Black Industrial Coating (standard) • Nickel Coating NI 425 (food & medical applications) • Meat processing • Surgical and medical equipment (high protection, cleaning, resistive to caustic wash) Available in the 19” monitor and panel PC.
Soft NA Description Part Number Installation Media Soft-NA Manual PDF NA-RTSM 1 dongle license NA-RTLD 01 3 dongle license NA-RTLD 03 10 dongle license NA-RTLD 10 Soft NA Available for the Omron IPC • Soft NA will implement most of the functionality of the NA 5 Sysmac HMI except it is software that will run on an IPC. • Soft NA will give the Omron IPC family, or any other IPC the ability to be an NA 5 -HMI for the Sysmac family of controllers. • Previous to the release of Soft NA, customers had no easy way to use the Omron IPC as an HMI for Sysmac controllers. • Develop their own HMI with Visual Basic or C++ • Use Indusoft SCADA as the HMI • HMI with machine control IPC. • Soft NA is only compatible with Windows 10.
Soft NA System 1: Soft-NA Installs on the Windows 10 based IPC and accepts a NA 5 program from Sysmac Studio 2: Sysmac Studio PC for design Soft NA user program is developed on Sysmac Studio as the same as NA 5 HMI programming. NA 5 user programs can be re-used for Soft NA. Transfer HMI user program to HW (via Ethernet or USB/SD media) NA 5 Industrial PC Applications are portable between Soft NA and the NA 5 HMI Insert USB dongle 3: USB dongle For license protection. USB key is used on the IPC. Ethernet NJ/NX Controller
Omron – More Ways to Be in Control! Control 1 PLC + HMI Function • PLC for control • NA 5 HMI for visual • PLC for control 2 3 4 PLC + IPC W O W IPC with virtual NJ IPC only—Future • IPC or Panel. PC for visualization /data/communication • IPC with QNX OS and virtual NJ control • Visualization/ data/communication • IPC with own machine control • Ether. CAT stack solution to I/O
How is Configuration and Ordering Done?
Part Numbers From Data Sheets Build to order with 15 day lead time
On. Set Based Configuration
Custom Logo Option- Contact your Omron sales person Get a custom 2 page PDF flyer of an IPC with your logo Backlighted laser etched
www. omron 247. com Collateral Description Media Publication Number NY-series IPC RTOS Controller Industrial Box PC Hardware USER'S MANUAL PDF W 581 -E 2 -�� IPC Box User Manual PDF W 553 -E 2 -�� NY-series Industrial Monitor USER'S MANUAL PDF W 554 -E 2 -�� IPC Without Operating System User Manual PDF W 586 -E 2 -�� IPC Box Data Sheet PDF V 351 -E-�� NY Series Industrial PC Utilities Manual PDF W 616 -E 2 -�� Industrial Monitor Data Sheet PDF V 361 -E-�� IPC Panel PC Data Sheet PDF V 371 -E-�� IPC Panel PC User Manual PDF W 555 -E 2 -�� IPC Panel PC Without Operating System User Manual PDF V 431 -E-�� IPC Brochure PDF V 341 -E-�� NY-series IPC Machine Controller Industrial Box PC Hardware USER'S MANUAL PDF W 556 -E 2 -�� NY-series IPC Machine Controller Industrial Panel PC Hardware USER'S MANUAL PDF W 557 -E 2 -�� NY-series Industrial Panel PC / Industrial Box PC PC Software USER'S MANUAL PDF W 558 -E 1 -�� NY-series Industrial Panel PC / Industrial Box PC Motion Control USER'S MANUAL PDF W 559 -E 1 -�� NY-series Instructions REFERENCE MANUAL PDF W 560 -E 1 -�� NY-series Motion Control Instructions REFERENCE MANUAL PDF W 561 -E 1 -�� NY-series Industrial Panel PC / Industrial Box PC Built-in Ether. Net/IP Port USER'S MANUAL PDF W 563 -E 1 -�� NY-series Troubleshooting MANUAL PDF W 564 -E 1 -�� �� = version Collateral
IPC Success Story Counterfeit Vodka was killing people-Ethanol Taxes were not paid Reputation damage
Traceability Throughout Supply Chain Government New Quality feature is born: Readability of the code Supply Chain
Benefits to Society Consumer - Confidence in buying legal and quality goods; - Protection of life and health. State - Reduction of the black market; - Increase of tax and customs fees. Producer - Brand protection; - Access to data on the movement of products along the supply chain.
What are the Highlights? • NJ virtual engine on Real Time Operating System (RTOS) • • Partitioned OS ensures crash proof control Programmed with Sysmac Studio using Ether. CAT for I/O. • Real time OS opens the way for future virtual vision, CNC, robotics etc. • Our expertise in power supply design • Projected capacitive multi-touch screen allows use with gloves on • For maximum reliability, models available with no moving parts (fans or drives) • Atom, XEON, i-core CPUs
Questions
- Slides: 43