Nye Synthetic Lubricants on Automotive Components No more
Nye Synthetic Lubricants on Automotive Components No more grease fittings! Brian C. Holley Nye Lubricants, Inc. USA
Synthetic Lubricants Under the Hood • Temperature = -40°C to 150/175°C • • • 7 year/70, 000 miles warranty Water and salt water exposure Fluids exposure Some heavy loads EPDM and natural rubber on some parts
Braking Systems Caliper Systems碟剎 Calipers Nye Fluorocarbon Gel 880, 990 A-RP Low friction, long life, EPDM -silicone/PTFE greases Backplanes and adjusting screws Nye Nyogel 774 MS / 880 Drums Brakes鼓剎 -Low friction, water washout -PAO & silicone w/Mo. S 2&PTFE Backplates & Adjusting Screws背板 及調整螺絲 Nyogel-774 MS/ 880
Antilock Brake Systems • • • Exposure to brake fluid EPDM Rubber Safety Item Bearings, Pistons, Ball Screws PFPE/PTFE greases on actuators PAO/Ester Greases in motors Actuator solenoids Nye Uni. Flor 8512 S Connector Nyogel 760 G Actuator bearings Nye Uni. Flor 8512 RP Motor Bearings Nye Rheolube 375 and NSO 634 B
Suspension parts • Ball Joints/Stabilizer bushings平衡器軸套 • Water washout • Noise • Natural Rubber • Silicone/PTFE greases Nye Fluorocarbon Gel 880
CV/U-Joints • • Nye Rheoplex 6000 HT and Rheolube 797 High loads Variable Speeds Lube for Life PAO and Ester greases
Starter Motors Solenoids = Nye Nyogel 774 L • • • Planetary Gears, splines and bearings Nye Rheolube 380 and 377 AL Heart of the Car High loads/torques Heat soak 50, 000+ cycles Water exposure PAO and ester greases
Turbo/Superchargers Wet end = Nye Synthetic Oil 605 • • • Dry end = Nye Rheotemp 500 Heat exposure High/Variable speeds High efficiency Ester oils and greases PFPE for next generation
Accessory Components Bearings = Nye Rheoplex 6000 HT • 壓縮機, 發電機, 水汞浦, 怠速輪 • Compressors, Alternators, Water pumps, Idler bearings • High loads and temps • High/variable speeds • Low noise/high efficiency • Esters and PFPE primarily Bearings = Nye Rheoplex 6000 HT and Fluoroether Grease 892 RP-1
Emissions Controls 節氣閥軸承 Nye Uni. Flor 8921/8981 • Exhaust Recirculation Valves • Hot exhaust exposure • Throttle Plate bearings, Idle Air Actuators • High temps and fuel vapors • PFPE lubrication Nye Uni. Flor 8921/8512
Temperature Sensors Nye Heat Sink Compound 925 • Engine coolant, Oil & Transmission • Accurate transfer of information • Silicone/Zn. Ox Heat transfer compounds • PFPE thread release compounds • 冷卻水溫, 機油溫, 變速箱 油溫, 汽油量, 機油量 Nye FTL 9000
Position Sensors Nyetact 571 H-10 UV • • Nye Fluoroether Greases and oils TPS-節氣閥門定位感應, EGR-廢氣回收, OPS-油壓感應, ETC-電子控制節氣閥門, Fuel Level油位感應, Suspension懸吊定位感應, Steering Column方向盤定位感應 • Accurate resistance information at wide temperature range and speeds • PFPE oils and grease
Electronic Throttle Control Pedal Position Sensor = Nye Uni. Flor 8900 series • Replace accelerator cable with sensors and a stepper motor. • Significant labor cost reduction • Better closed loop signals • PFPE for temperature and fuel resistance and reliability 電子控制: 將趨動導線以sensor 和步進馬達取代 Throttle Stepper Motor = Nye Uni. Flor 8512 R
Small Motors HVAC = Nye Rheolube 362 HB Steering = Nye Rheolube 363 F, 774 VLF Mirror = Nye Rheolube 361 and Nye Nyogel 774 LF Antenna = Nye Nyogel 774 VLF Cooling fan = Nye 374 C Trans Shift = Nye 374 C , FE 892 -1 • Windowlift, Wiper, HVAC blower, cooling fan, Seat position, Steering column, Power mirror, Power Door Lock, Antenna • Efficiency, noise, low temperature torque. • Interiors = PAO • Underhood = Esters Windowlift = Nye Rheolube 723 GR, 362 F Wiper = Nye Rheolube 790 G Door lock = Nye Rheolube 362 F, 362 HT, 362 HB Seat Position = Nye Rheolube 363 F and 706 CS Sintered bearings = NSO 623 A, NFO 491
Seating Applications Cables = Nye Rheosil 500 F Recliner=Damping Grease Hinges = 774 MS Seat Motors = Nye Rheolube 363 F and 706 CS • • • Noise and low effort Efficient power transfer Reduce lash Motor gearbox = PAO Motor brgs. = PAO oils Tracks = PAO damping greases • Cables = Silicone grease • Hinges = PAO/Mo. S 2 greases Seat Tracks = Nye Nyogel 774 L
Synthetic Lubricants on the inside • Temperature range -40°C to 85/125°C • Noise and feel issues • Efficiency at low temperatures • plastic compatibility
Connectors Terminals and connectors = Nye Nyogel 760 G Nyogel 813 -1 • Fretting corrosion on tin terminals • salt water corrosion • insertion force reduction • PAO/silica gels for up to 125°C • special silicone and PFPE oils for next generation contact lubricants Next Generation = Nye Nyosil M 25 (200 C) and Uni. Flor 8511 U (250 C)
Window regulators Motor gearbox = Nye Rheolube 723 GR, 362 F Sintered bearings = NSO 634 B • Noise and efficiency (slipstick/shudder concerns • Water washout resistance • PAO/PTFE/Mo. S 2 greases Window Regulator Tracks = Nye Nyogel 744 F-MS, 723 GR
Steering Columns BTSI = Nye Rheolube 361 and 774 VLF Ign. Lock = Nye Nyogel 779 • Noise, feel and effort Bearings = Nye Rheolube 361, 790 DM Int. Shaft = Nye Rheolube 362 HB, 774 VLF-B • PAO & Silicone damping greases for noise – – Airbag clocksprings = Nye FG 885 ST Tilt & Telescope = Nye Nyogel 779, 774 LF, 380 L Yokes = Nye FG 880 MS Tilt & telescope BTSI( linkage Yokes Airbag clocksprings • PAO/PTFE greases for effort • brgs and Int. shafts
Electronic Steering Ball Joints = Nye FG 880 Position Sensor=Nye Uni. Flor 8951 Potentiometer Lube • Noise and efficiency at wide temperatures • PAO/PTFE/Mo. S 2 gearbox and damping Power Tilt&Telescope greases • Nye 774 VLF on Shaft for Smooth Operation • Nye 363 F for Gear Box Electric Motor = Nye Rheolube 380 L, 774 LF, 744 F-MS • Silicone/PTFE greases for ball joints
Cables & Mechanisms Nye Nyogel 774 VLF Nye Rheosil 500 F • High efficiency cables – shifter, accelerator, hood, trunk & fuel door release – light viscosity silicone/PTFE greases • High load cables • brake & Parking brake Nye FG 880, 990 A Nye Uni. Flor 8921 • high viscosity silicone/PTFE greases • PAO damping greases for shifters (feel & noise)
Climate Controls & Radios • Feel & Noise are big issues – PAO damping grease give “Lexus” feel. Nye Nyogel 779, 774 L, 774 H, 774 VLF, 774 LF – Switch contacts - PAO and ester grease – Dashpanel dimmers are hot • PFPE greases Nye FE Grease 892 -1, 842 S
Switches Nye Rheolube 362 HT, 737 S, 723 G, 716 A, 362 CP, 790 DM, 706 CP, 571 H-10 UV Nye Nyogel 782 G, 716 A, 748 LT, 842 S-CP, 853 -1 Nye Nyogel 774 series, 779 series and FG 855 D • High cycles life • Some safety related • Some vulnerable plastics • Low current contacts = PAO greases • High current contacts = Esters, Glycols and PFPE greases • PAO damping greases for noise and feel
Wire Harnesses Nyogel-760 G
Mirrors (Int. & Ext. ) Nye Nyogel 767 A, 774 VH, PG 44 A • Interior – Heavy PAO damping greases reduce parts Nye Nyogel 774 L, 774 Lf, 774 VLF Nye Rheolube 361, 362 HB • Exterior • Light PAO damping greases for noise and water resistance • Light PAO greases for low temperature efficiency
Fiber Optics • Index matching Gels for eliminating Refractive Index signal loss. – Water barrier – Silicone gels Nye OC-431 A series
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