Nutrient Inventory and Storage and Handling Planner Training

  • Slides: 50
Download presentation
Nutrient Inventory and Storage and Handling (Planner Training) John W. Worley

Nutrient Inventory and Storage and Handling (Planner Training) John W. Worley

Times Have Changed!

Times Have Changed!

Or Have They? George Washington’s Compost Facility

Or Have They? George Washington’s Compost Facility

Goal u Balance Imports with Exports

Goal u Balance Imports with Exports

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 1 gal. Farm Pond

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 1 gal. Farm Pond 1 gal.

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 2 gal. Farm Pond

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 2 gal. Farm Pond 1 gal.

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 2 gal. Farm Pond

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 2 gal. Farm Pond 1 gal.

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 1 gal. 2 gal.

ARE INPUTS & OUTPUTS IN BALANCE Water In Water Out 1 gal. 2 gal. Farm Pond 1 gal.

Water In Plugging the Leaks… Temporary Solution to Imbalance 2 gal. Sand Bags Farm

Water In Plugging the Leaks… Temporary Solution to Imbalance 2 gal. Sand Bags Farm Pond Water Out 1 gal.

Strategies to Reduce Waste u More closely balance feed nutrients to animal needs –

Strategies to Reduce Waste u More closely balance feed nutrients to animal needs – Nitrogen comes from feed protein – Phosphorus comes from ingredients + mineral supplements – Phytate phosphorus is unavailable to animals, but is excreted with manure u Reduce feed wastage – Pelleted Feeds – Wet-Dry feeders – Properly adjust feeders u Recycle – Use manure nutrients to produce feed on the farm

N, P, K Imports u Feed u Animals u Commercial Fertilizer u Manure from

N, P, K Imports u Feed u Animals u Commercial Fertilizer u Manure from other farms u Legumes

N, P, K Exports u Animal Products (Milk) u Manure shipped off farm u.

N, P, K Exports u Animal Products (Milk) u Manure shipped off farm u. Storage Losses

Storage Systems u Liquid Systems (Lagoons) u Slurry Systems

Storage Systems u Liquid Systems (Lagoons) u Slurry Systems

Storage Systems u “Dry Systems”

Storage Systems u “Dry Systems”

Storage Systems u Combination Systems (Solids Separators)

Storage Systems u Combination Systems (Solids Separators)

Goals u Lagoons – Reduce Waste Stream (Volatilize Organic Matter) – Reduce Land Application

Goals u Lagoons – Reduce Waste Stream (Volatilize Organic Matter) – Reduce Land Application Area (Vol. Nitrogen) – Reduce Odor Emissions u Slurry Storage – Maximize Nutrient Utilization – Minimize Storage Volume (minimize water added)

Goals u Dry Systems – Make manure more transportable – Reduce odors u Solids

Goals u Dry Systems – Make manure more transportable – Reduce odors u Solids Separators – Reduce size requirements for liquid storage and treatment – Allow transport of some of waste to remote sites or off farm

Disadvantages u Lagoons – Large Volume in storage structure – Reduces N/P ratio –

Disadvantages u Lagoons – Large Volume in storage structure – Reduces N/P ratio – Sludge must be periodically removed u Slurry Storage – Requires more acres for application (based on N) – Odors are greater (if not covered)

Disadvantages u Dry Systems – Often more manual labor required – Swine: Non-homogeneous u

Disadvantages u Dry Systems – Often more manual labor required – Swine: Non-homogeneous u Solids Separators – Requires more management – Requires two types of equipment – Cost of construction and operation

Earthen Basin Design u Lagoon u Slurry Storage

Earthen Basin Design u Lagoon u Slurry Storage

Effects on Nutrient Management u Lagoon – Volatilizes nitrogen – Phosphorus settles in sludge

Effects on Nutrient Management u Lagoon – Volatilizes nitrogen – Phosphorus settles in sludge layer – 90 -95% of phosphorus must eventually be accounted for if P based NMP u Slurry Storage – Less nitrogen volatilized – Phosphorus must be accounted for each year u Dry Systems – Can be less flexible concerning time of application

% of Original Nitrogen Available after Storage

% of Original Nitrogen Available after Storage

CNMP Should Include: u Description of Overall System – Number and type of buildings

CNMP Should Include: u Description of Overall System – Number and type of buildings – Flush, Pull-plug, etc – For partial confinement - % Time in confinement

CNMP Should Include: u Lagoon Design Information (as available) – – When built, Who

CNMP Should Include: u Lagoon Design Information (as available) – – When built, Who designed it Total Capacity (ft 3) Pumpable (Storage) Capacity (ft 3) Surface Water Diversion u Operating Information – Maximum Fill Level – Pump-down level

Lagoon Design Info: Stop-Pumping Level Depth Max-Fill Level Pumpable Volume Total Volume Rise Run

Lagoon Design Info: Stop-Pumping Level Depth Max-Fill Level Pumpable Volume Total Volume Rise Run Inside Slope = Run/Rise

CNMP Should Include: u For Slurry Storage – Design Storage Time – Capacity (#

CNMP Should Include: u For Slurry Storage – Design Storage Time – Capacity (# of animals, etc. ) u Capacity of Dry storage if applicable u Closure Plan for Liquid or Slurry Storage Structures u Provision for Record Keeping (Monthly Inspection Checklist)

Estimation of Nutrients in Manure u Standard “Book Value” Estimates u Imports minus Exports

Estimation of Nutrients in Manure u Standard “Book Value” Estimates u Imports minus Exports u Manure analysis and application records

Estimation of Nutrients in Manure u Standard Estimates (lb / year / animal, etc)

Estimation of Nutrients in Manure u Standard Estimates (lb / year / animal, etc) – Table 1, Table 3 a, b, c – Table 4 (Storage Losses), Table 5 (sludge)

Estimation of Nutrients in Manure u Imports minus exports – Table 2 a, b,

Estimation of Nutrients in Manure u Imports minus exports – Table 2 a, b, c, Table 7 – Table 4 (Storage Losses), Table 5 (sludge)

Estimation of Nutrients in Manure u Manure analysis and application records – Table 6

Estimation of Nutrients in Manure u Manure analysis and application records – Table 6 a, b

Summary (Nutrient Inventory) u Software has been developed to aid in development of CNMP

Summary (Nutrient Inventory) u Software has been developed to aid in development of CNMP including the estimation of nutrient inventories – see AWARE web site for download

Summary u Lagoons – Reduce nitrogen, organic matter, and odors if properly managed –

Summary u Lagoons – Reduce nitrogen, organic matter, and odors if properly managed – Must be started and operated according to the design to maintain lagoon health v Sludge must be removed periodically v Do not empty below treatment level

Summary u Slurry – – Storage Maximizes nutrient retention More balanced with plant needs

Summary u Slurry – – Storage Maximizes nutrient retention More balanced with plant needs Should be cleaned out at least annually Encourage cover to reduce odors u Proper management including regular inspections and record keeping are essential

Summary u Overall Farm Nutrient Balance – Nutrients brought onto farm in feed, fertilizer,

Summary u Overall Farm Nutrient Balance – Nutrients brought onto farm in feed, fertilizer, animals, legumes – Exported in animals and animal products, manure, losses

Summary u 3 methods of estimating inventory – Standard values (lb/animal/day; lb/lb of animal/year;

Summary u 3 methods of estimating inventory – Standard values (lb/animal/day; lb/lb of animal/year; etc. ) - - simple to use, but tend to be out of date and values vary greatly by farm. Leaner animals produce more N, less P – Inputs - Outputs - - more complicated, but more accurate if records available – Nutrient analysis and Records of Quantities Pumped - - most accurate if adequate records are available v (Does not account for sludge storage unless sludge is sampled or agitation is used before sampling)

Summary u All methods except analysis and records must estimate storage losses u Storage

Summary u All methods except analysis and records must estimate storage losses u Storage losses can vary greatly with management differences. Generally represent the greatest difference in manure nutrient content between farms, especially N u Your system may be somewhere between systems described in published lists

Questions? Resources: AWARE Web site: http: //www. agp 2. org/ Then click on “Animal

Questions? Resources: AWARE Web site: http: //www. agp 2. org/ Then click on “Animal Waste Management” John W. Worley (jworley@engr. uga. edu)