NSQP MEETING 20 01 2011 Corrugated Panel Bonding

NSQP MEETING 20 -01 -2011

Corrugated Panel Bonding Procedure 1 Assembly Name: ISP Corrugated Panel ASM Parts requires: 1. ISP Corrugated Panel 2. PP 0 bottom SLA Router Parts (2 types) 3. PP 0 top SLA Router Parts (3 types) 4. Cable bottom SLA Router (1 type) 5. Top Ribbon Clip Mating end Piece (1 type) 2 4 3 5 January 20 th 2011 Valery AKHNAZAROV

Corrugated Panel Bonding Procedure Tools/Consumables: Procedure 1. Prepare bonding surfaces a) Grind with abrasive tape (grade 220) the bonding surface b) Spray silicone on the tool. c) Clean the bonding surface with Acetone January 20 th 2011 b Hysol 9396 Teflon Mold release (Supranite 12 -8) Acetone Bonding tool 4 mm h 7 steel pins 6 mm plastic tubing b Valery AKHNAZAROV

Corrugated Panel Bonding Procedure 2. Set the ISP on bonding tool (bottom up) 3. Insert pins. 4. Dispense epoxy on the SLA parts. 5. Load and apply pressure the SLA parts. 6 6. Remove the adhesive in excess. 7. Use the plastic tube 6 mm and clips for better contact. 8. Let cure for 24 h to reach the adhesive handling strength. 9. Inspect all the bonds and apply adhesive fillets where needed. 7 2 January 20 th 2011 7 Valery AKHNAZAROV

Corrugated Panel Bonding Procedure 10. Flip over the ISP. 11. Clean the bonding surface with Acetone. 12. Follow task from 3 to 9. Quality Assurance 1. Inspect all bonds checking lack of adhesive. 2. Dry fit the PP 0 boards. 3. Check the flatness of the SAL on a reference table. January 20 th 2011 Valery AKHNAZAROV