NATURAL PIGMENTS PRESPigments1 DD 141102 PIGMENTATION ORIGINATED HISTORICALLY
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NATURAL PIGMENTS PRES/Pigments/1 DD 14/11/02
PIGMENTATION ORIGINATED HISTORICALLY The visual appearance is an important characteristic for the consumer. Pigmentation is associated with healthy animals and quality products.
Country preference concerning pigmentation corn producing countries l l corn contains natural pigments, xanthophylls free range layers grass contains natural pigments, xanthophylls Layers and broilers are unable to synthesise their own pigments. Pigments added to the diet to obtain the desired colour
PIGMENTATION 1. Analyse the market needs in terms of colours ð an economic factor 2. The colour of egg yolks from light-yellow to golden-yellow expressed in the Roche Colour Fan score number 3. The colour of the skin and shank of broilers.
CONTROL OF PIGMENTATION • Mainly visual observations • They are subjective: • individual observations • source of light • background colour ð Colour meter ðChromatometer ð 3 Dimensional determination
PIGMENTS IN INGREDIENTS Average xanthophylls (mg/kg) in raw materials MAIZE SORGHUM WHEAT SOYBEAN MEAL GRASS MEAL ALFALFA MEAL MAIZE GLUTEN FEED MAIZE GLUTEN 60% 18 2 2 2 150 160 25 200
Pigmentation variables • Xanthophyll level varies in raw materials l genetic, field and climate effects l harvest and storage conditions ð temperature ð light ð time • The results on the pigmentation depend on : • the xanthophyll content and the deposition rate by the animal. • The adaptation period for layers is about 5 days.
FACTORS AFFECTING PIGMENTATION Oxidation l Vitamin E support the absorption (biological antioxidants) l Antioxidants in feed to protect the fat and the xanthophylls from oxidation. The feed intake Stress conditions (temperature, etc. ) Diseases Salmonellosis and coccidiosis damage the mucosa of the digestive tract and reduce the absorption of carotenoids. Processing techniques High temperatures may degrade xanthophylls.
WHAT ARE NATURAL PIGMENTS Natural Pigments are based on natural Carotenoids mainly used in poultry feed. (fish feed is a new opportinuty). They are obtained from dehydrated, stabilized, homogenized and soaponified Marigold extract (yellow pigments) and Paprica extract (red pigments). PRES/Pigments/1 DD 14/11/02
PRODUCTION 1. Flower Meal production 2. Pelletting : To have a better action of the solvent 3. Oleoresin production and extraction of the solvent (ether) 4. Oleoresin saponification (with Potassium) 5. Adsorption on a dry carrier (for powder products) PRES/Pigments/1 DD 14/11/02
Saponification: Hydroxycarotenoids have to be saponified before being absorbed. Saponification improves the digestibility of the original esterified Tagete and Capsicum xantophylls. Isomerisation: The most bioavailable pigments are on trans form. To reach a higher percent of trans form, flowers are selected genetically. A chemical processing technique called isomerisation (cis to trans) can also be used PRES/Pigments/1 DD 14/11/02
NATURAL and SYNTHETIC Natural for: Yellow skin broilers: natural is preferred because gives a uniform gold pigmentation Vegetal eggs: synthetic pigments are not allowed Pasta eggs: better colour, more uniform and resistant to heat General trend: consumers are moving to natural. Researches show doubts about healthiness of synthetic pigments. PRES/Pigments/1 DD 14/11/02
NATURAL PIGMENTS MARKET Quality: Trans-isomers level Level of saponification (highest as possible) Stability against oxidations (vacuum sealed packaging and antioxidants) PRES/Pigments/1 DD 14/11/02
STABILITY OF NUTRIGOLD YELLOW DRY PRES/Pigments/1 DD 14/11/02
STABILITY OF NUTRIGOLD YELLOW DRY PRES/Pigments/1 DD 14/11/02
STABILITY OF NUTRIGOLD RED DRY PRES/Pigments/1 DD 14/11/02
SYNTHETIC PRODUCTS FOR PIGMENTATION ROCHE l Carophyll Yellow (10%) apo-ester l Carophyll Red (10%) canthaxanthin BASF l l Lucantin Yellow (10%) apo-ester Lucantin Red (10%) canthaxanthin Comparison of product efficiency : synthetic : natural = 6 : 1 1 kg synthetic Yellow = 6 kg NUTRI-GOLD YELLOW In broiler diets 8 kg NUTRI-GOLD YELLOW can replace 1 kg synthetic product. In some countries synthetic products are prohibited by law because of safety reasons
NUTRI-GOLD RED DOSE LEVELS FOR EGG YOLK PIGMENTATION NUTRI-GOLD RED ROCHE COLOUR FAN wheat-based * maize-based 30% maize-based 50% 8 -9 500 400 200 9 - 10 800 700 600 10 - 11 1400 1200 1000 11 - 12 1800 1600 1400 12 - 13 2200 2000 * NUTRI-GOLD YELLOW at 150 g/tonne added for yellow xantophyll level
Pigment dosage in active component considering the requested yolk color PRES/Pigments/1 DD 14/11/02
Pigment dosage considering the requested yolk color *Lower value for lower end of the color range PRES/Pigments/1 DD 14/11/02
BROILER DIETS WITH XANTHOPHYLLS FOR A GOLDEN YELLOW SKIN COLOUR Several diets are normally used; A starter, grower and finisher diet. It is efficient to have lower xanthophyll levels in the starter - and higher levels in the finisher diet Example of dosage recommendation : Starter diet - No NUTR-GOLD YELLOW dry Grower diet - 0. 5 -1. 0 kg/t NUTR-GOLD YELLOW dry Finisher diet - 1. 0 -1. 5 kg/t NUTR-GOLD YELLOW dry The dosage depends on the natural (ca. 15 ppm) xanthophyll level, body weight, feed conversion. For more intensive pigmentation small amounts of red pigments can be added. ( 0. 5 -1. 0 kg/tonne NUTRIGOLD RED)
EGG YOLK COLOURS WHEAT BASED DIET + 175 g/ton NUTRI-GOLD YELLOW DRY ROCHE COLOUR FAN 10. 5 11. 5 12. 5 LUCANTIN CX FORTE g/tonne 20 25 35 Trial in UK Wheat based layer diet (3 mg/kg Xantophylls) PRES/Pigments/1 DD 14/11/02
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