Nadcap SUBSCRIBER TUTORIAL Jon Steffey Director Informatics Solutions
Nadcap SUBSCRIBER TUTORIAL Jon Steffey Director Informatics Solutions, Research and Development 19 February 2018
Nadcap SUBSCRIBER TUTORIAL AGENDA u Nadcap Overview • Organizational Structure of Nadcap • Nadcap Process / e. Audit. Net
Nadcap SUBSCRIBER TUTORIAL DEFINITIONS – PRI • PRI: The Performance Review Institute is a not-for-profit affiliate of SAE whose mission is to: Provide global, unbiased, independent manufacturing process and product assessments and certification services to the mobility industry for the purpose of adding value, reducing total cost and facilitating teaming between primes & suppliers. PRI administers Nadcap.
Nadcap SUBSCRIBER TUTORIAL DEFINITIONS – Nadcap • Nadcap: The leading worldwide co-operative program of major companies designed to manage a cost effective consensus approach to special processes and products and provide continuous improvement within the aerospace and automotive industries. – Special Processes: are those processes where the parameters are directly influenced by component geometry and/or the results cannot be confirmed by inspection, e. g. , NDT, Plating, Heat Treating. – Products: are the manufacturing output of the combination of distinct materials, parts and/or processes which forms a whole, e. g. , Composites, Elastomer Seals, Electronics.
Nadcap SUBSCRIBER TUTORIAL DEFINITIONS – e. Audit. Net • e. Audit. Net: Audit software used to document audit results, attachments, letters, notes, schedules audits, supplier advisories, etc. with the ability to produce reports based on multiple criteria.
Nadcap SUBSCRIBER TUTORIAL HISTORY OF THE PERFORMANCE REVIEW INSTITUTE (PRI) • November 1985: Government/Industry Equal Partners Conference recommends consensus solution to duplication of supplier quality assurance systems • July 1990: PRI incorporated as a Not-For-Profit Trade Association. Launch Nadcap for Aerospace • July 2000: Roll-out of Nadcap Europe • November 2002: Full Launch of e. Audit. Net • October 2003: Roll-out of Nadcap Asia • April 2008: Roll-out of e. Qua. Learn • May 2009: Full Launch of e. Audit. Net 2. 0 • February 2012: PRI begins conducting audits for Transportation & Power Generation (2012) and Medical Devices (2014) industries • January 2016: Counterfeit Avoidance (CAAP) program launched
Nadcap SUBSCRIBER TUTORIAL KEY REFERENCES FOR NEW ATTENDEES • Nadcap Subscriber Tutorial • Attendees Guide – Antitrust (page 7) – Nadcap Personal Code of Ethics and Conflict of Interest (page 7) • PRI Website: www. p-r-i. org • e. Audit. Net Guides: www. e. Audit. Net. com
Nadcap SUBSCRIBER TUTORIAL SUGGESTIONS FOR NEW ATTENDEES • Attend Task Group mini-orientation at the beginning of each meeting • Introduce yourself to the Task Group Chair and Staff Engineer • Become active in your Task Group; your comments are very important • Provide your feedback from the meeting through the on-line survey
Nadcap SUBSCRIBER TUTORIAL MEMBERSHIP RESPONSIBILITIES • • Subscriber members are required to attend Nadcap meetings. If the member is unable to attend, an alternate shall be designated. Reply to surveys, questionnaires and ballots that are circulated to members. Carry through sponsorship and coordination of individual projects as assigned. Prepare checklists for auditing and continuing surveillance. Review resumes and interview auditors. Review audit reports. Comply with the Nadcap Personal Code of Ethics and Conflict of Interest Policy. Safeguard the confidentiality of information that you're exposed to through the Nadcap program.
Nadcap SUBSCRIBER TUTORIAL Nadcap MEMBERS • • • • 309 th Maintenance Wing-Hill AFB • • Aerojet Rocketdyne Airbus – Airbus Commercial Aircraft • – Airbus Defence and Space • – Airbus Helicopters • – Premium Aerotec Gmb. H – Stelia • BAE Systems –Air Sector (UK) • BAE Systems • The Boeing Company • Bombardier Inc. COMAC • Defense Contract Management Agency (DCMA) • Eaton, Aerospace Group • Embraer SA • GE Aviation • – GE Avio S. r. l. • General Dynamics • – Gulfstream • GKN Aerospace Sweden AB Héroux Devtek Inc. (Landing Gear Division) Honeywell Aerospace Israel Aerospace Industries Latecoere Leonardo S. p. A Divisione Velivoli Leonardo S. p. A. – Helicopter Division Liebherr-Aerospace SAS Lockheed Martin Corporation – Sikorsky Aircraft Mitsubishi Aircraft Corporation / Mitsubishi Heavy Industries LTD MTU Aero Engines AG Northrop Grumman Corporation Parker Aerospace Group Raytheon Company Rockwell Collins, Inc. Rolls-Royce SAFRAN Group • • – Singapore Technologies Aerospace (ST Aerospace) Sonaca Spirit Aero. Systems Textron Inc. – Bell Helicopter – Textron Aviation Thales Triumph Group Inc. United Technologies Corporation – Pratt & Whitney Canada – UTC Aerospace (Goodrich) – UTC Aerospace (Hamilton Sundstrand) Zodiac Aerospace
Asia 20 18 20 1 1 3 21 21 22 22 29 29 29 2018 19 18 1 3 2017 40 1 3 2016 South America 1 3 2015 50 1 1 2 2014 1 1 2013 60 21 20 Europe 16 North America 30 12 5 20 3 30 31 2012 33 2011 32 2010 30 2009 3 26 2 10 2 2 2 3 17 2 7 7 7 1991 1992 1993 1994 1995 1996 1997 10 2000 6 10 1999 6 10 1998 6 21 14 1 5 19 2008 2007 2006 2005 2004 2003 2002 2001 0
Nadcap SUBSCRIBER TUTORIAL GOVERNMENT AGENCIES AND CONTRACTOR POSITIONS ON PRI QUALIFICATION PROGRAMS SUBSCRIBER 309 th MAINTENANCE WING-HILL AFB Hill AFB, UT A (CP, CT, HT, MTL, NMSE, NDT, WLD) AGUSTAWESTLAND Cascina Costa, Italy R (NDT) AIR FORCE WPAFB, OH R (Seals, SLT) ALENIA AERONAUTICA SPA Naples, Italy U 12 AVIO S. p. A Italy Name of Nadcap Subscribing Prime Contractor AMERICAS FOR PRI USE BAE SYSTEMS MILITARY AIR SOLUTIONS (MAS) UK EUROPE ASIA R (NDT) R (CP, COMP, HT, MTL, NDT, SE, WLD) R (CP, CT, HT, MTL, NDT, NMSE, WLD) R (COMP, CP, HT, MTL, NDT, NMSE, WLD) U 15 BAE SYSTEMS Nashua, NH A (CP, CT, WLD) BALL AEROSPACE & TECHNOLOGY CORPORATION Boulder, CO A (CP, ETG, WLD) THE BOEING COMPANY (Commercial Airplanes, Intergrated Defense Systems) U 11 R (COMP, CP, HT, MTL-Ind. Test labs only, NDT, NMSE-SE only, WLD) BOMBARDIER, INC. Dorval, Canada U 13 R (COMP, CP, CT, HT, MTL, NDT, NMSE, WLD) R (COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD) Defense Contact Management Agency (DCMA) (DOD) Alexandrta, VA Airbus M (ALL, COMP, ETG, FLU, SEAL, SLT) U 8 R (COMP, CP, ETG, HT, MTL, NDT, NMM, SE, WLD) KEY: R = Accreditation Required by Prime Letter sent to Suppliers; M = Nadcap Member; A = Accepts Nadcap Accreditation Note: Not all Subscribers included above; visit e. Audit. Net for full list. Programs listed as of July 2011. Special Process and Product mandates to the supplier base in that region
Nadcap SUBSCRIBER TUTORIAL AEROSPACE ACTIVE CUSTOMER AUDITS
Nadcap SUBSCRIBER TUTORIAL STATUS REPORT – SUPPLIER AUDITS Commodity Aerospace Quality Systems (AQS) Aero Structures Assembly Conventional Machining as a Special Process (CMSP) Composites (COMP) Chemical Processing (CP) Coatings (CT) Electronics (ETG) Fluid Distribution Systems (FLU) Heat Treating (HT) Measurement & Inspection (M&I) Metallic Materials Manufacturing (MMM) Materials Testing Laboratories (MTL) Nondestructive Testing (NDT) Nonconventional Machining (NM) Nonmetallic Materials Manufacturing (NMMM) Nonmetallic Materials Testing (NMMT) Surface Enhancement (SE) Elastomer Seals (SEALS) Sealants (SLT) Welding (WLD) Subscriber Accreditation / NUCAP Preassessments – Aerospace Total 2018 (plan) 217 6 75 2017 241 2016 247 2015 275 2014 196 2013 232 2012 239 86 92 73 67 75 61 231 1067 141 139 31 908 301 9 258 1264 253 24 222 1086 169 153 42 943 237 2 244 1288 250 26 221 1042 148 123 36 923 81 177 1086 139 115 33 889 16 186 1007 131 104 36 907 1 156 934 133 103 26 855 153 952 126 84 26 877 238 1220 252 23 212 1142 220 27 198 1077 216 15 223 1006 202 13 193 1009 224 8 46 214 14 14 498 25 65 5, 800 42 224 10 19 525 26 73 5, 908 41 206 12 14 527 28 59 5, 534 34 186 13 21 490 235 56 5, 439 30 158 10 11 491 201 32 5, 074 34 160 8 21 477 222 57 4, 937 25 140 12 15 436 256 54 4, 890
Nadcap SUBSCRIBER TUTORIAL STATUS OF AUDITS/AUDITORS (FULL TIME EQUIVALENT) Audits Auditors 7000 140 6000 120 5000 100 4000 80 3000 60 2000 40 1000 20 Americas Europe 13 20 14 20 15 20 16 20 17 20 11 12 20 20 09 10 20 20 07 08 20 20 05 06 20 20 03 04 0 Asia 0 200320042005200620072008200920102011201220132014201520162017 Americas Europe Asia
Nadcap SUBSCRIBER TUTORIAL NADCAP PROGRAMS • Special Processes – – – – • Nondestructive Testing (NDT) Materials Testing (MTL) Heat Treating (HT) Coatings (CT) Chemical Processing (CP) Welding (WLD) Nonconventional Machining & Surface Enhancement (NMSE) Non Metallic Materials Manufacturing (NMMM) Non Metallic Materials Testing (NMMT) Conventional Machining as a Special Process (CMSP) Measurement and Inspection (M&I) Metallic Materials Manufacturing (MMM) Aero Structure Assembly (ASA) Systems & Products – – – Aerospace Quality Systems (AQS): AC 7004 Fluid Distribution Standards (FLU) Elastomer Seals (SEALS) Sealants (SLT) Composites (COMP) Electronics (ETG)
Nadcap SUBSCRIBER TUTORIAL AGENDA • Nadcap Overview u Organizational Structure • Nadcap Process / e. Audit. Net
Nadcap SUBSCRIBER TUTORIAL PRI/Nadcap ORGANIZATIONAL STRUCTURE Policy Executive Leaders • • Legal entity Fiduciary responsibility Set policy Provide the vision Board of Directors
Nadcap SUBSCRIBER TUTORIAL BOARD OF DIRECTORS § Severin Drogoul Ø Vice President – Business Improvement & Quality Ø Airbus Group § Chris Dyer Ø Sr. Director Quality & Process Engineering Ø UTC – Pratt & Whitney § Stephen Pisani Ø Chief Manufacturing Engineer Ø GE Aviation § David L. Schutt Ø Chief Executive Officer Ø SAE International § Etienne Galan § Lisa Slagle § Michael Hayward (Chairperson) § Junji Tsuji Ø Quality and Improvement Vice President Ø Safran Ø Sector Director International & Logistics Excellence Ø Northrop Grumman § Mario Langlois Ø Director, Quality Assurance and Safety Office Ø Bombardier Aerospace § Tony Maguire BSc, MCQI CQP Ø Head of Quality, Combat Air Ø BAE Systems – Military Air and Information § Alan Partridge Ø Global Head of Materials Engineering Ø Rolls-Royce Ø Supplier Quality Director Ø Boeing Commercial Airplanes Ø General Manager of Production Engineering Development Department, Aero-Engine and Space Operations Ø IHI Corporation § Norman (Norm) Weiberg Ø VP, Aerospace HOS & Quality Ø Honeywell Aerospace § Jianqiang (Jason) Xu Ø Deputy General Manager of Quality Airworthiness & Safety Management Department, C 919 Program Chief Quality Officer, Research Fellow Ø Commercial Aircraft Corporation of China, Ltd. (COMAC)
Nadcap SUBSCRIBER TUTORIAL PRI/Nadcap Organizational Structure Policy Board of Directors Tactical Nadcap Management Council (NMC) Senior quality leaders & managers • • Oversee operation of Nadcap Establish & implement policy & procedures Task group coordination & development Identify, develop and deploy improvement
Nadcap SUBSCRIBER TUTORIAL CURRENT Nadcap MANAGEMENT COUNCIL (NMC) • • • • • Latchezar Anguelov SAFRAN Group Tomohiko Ashikaga Mitsubishi Heavy Industries, Ltd. David Bale Pratt & Whitney Canada Pascal Blondet Airbus Richard Blyth, Vice Chairperson Rolls-Royce Craig Bowden BAE Systems - MAI Jeff Cerre Textron Aviation David Cianfrini BAE Systems, Electronic Systems Russell Cole Northrop Grumman Steven Dix Eaton Aerospace Dr. David Hansen 309 Maintenance Wing – Hill AFB Martha Hogan-Battisti The Boeing Company Scott Iby UTC Aerospace (Hamilton Sundstrand) Michel Jacquaniello Zodiac Aerospace Wendy Jiang COMAC Scott Klavon, Secretary (Non-Voting) PRI Robert Koukol Honeywell Aerospace Ralph Kropp MTU Aero Engines Serge Labbé Héroux-Devtek Marc-André Lefebvre Héroux-Devtek • • • • • Eric Le. Fort Sonaca Eric Lorentzen DCMA Howard Jeff Lott, Chairperson The Boeing Company Scott Maitland UTC Aerospace (Goodrich) Jean-Philippe Mathevet SAFRAN Group Robin Mc. Guckin Bombardier Aerospace Frank Mc. Manus Lockheed Martin Roger Merriman Textron Aviation Steven P. Meyer Spirit Aero. Systems Scott O’Connor Honeywell Aerospace Alex Olmedo Triumph Group Ana Ottani dos Santos Embraer SA John Pfeiffer GE Aviation Scott Porterfield Triumph Group Fabrizio Quadrini Leonardo Sp. A - Helicopters Per Rehndell GKN Aerospace Sweden AB Michael Roberts Gulfstream Aerospace Norberto Roiz Airbus Defence and Space David Salerno Leonardo Sp. A – Divisione Velivoli • • • • Victor Schonberger IAI Scott Severson Rockwell Collins, Inc. Henry Sikorski Pratt & Whitney David Soong Pratt & Whitney Jim Cummings Metal Finishing Company Dale Harmon Cincinnati Thermal Spray Jonathan Hebben Avcorp Composite Fabrication Tommy Howland Lee Aerospace Shelly Lawless Meyer Tool Brian Reynolds Arconic Tammi Schubert Helicomb International Inc. Peter Scrimshire Special Metals Wiggin Ltd. - Inco. Test Vern Talmadge Howmet Thermatech Coatings Christopher Webb PCC Structurals Inc. Wilfried Weber PFW Aerospace Gmb. H Gary White Orbit NDT
Nadcap SUBSCRIBER TUTORIAL PRI/Nadcap ORGANIZATIONAL STRUCTURE Policy Board of Directors Tactical Nadcap Management Council (NMC) Technical Experts • • Determine requirements Develop documents Accept corrective action Final decision on accreditation Task Groups Special Processes Nondestructive Testing, Materials Testing, Heat Treating, Coatings, Chemical Processing, Welding, NMSE, Non Metallic Materials Testing , Conventional Machining, M&I, Metallic Materials Manufacturing Systems & Products Electronics, Sealants, Elastomer Seals, AQS (AC 7004), Fluid Distribution Systems, & Composites Administrative Staff Supplier Support Committee (SSC)
Nadcap SUBSCRIBER TUTORIAL AGENDA • Nadcap Overview • Organizational Structure of Nadcap u Nadcap Process / e. Audit. Net
Nadcap SUBSCRIBER TUTORIAL Nadcap PROCEDURE HIERARCHY PD 1000 Quality policy describing the quality system of the organization. QUALITY MANUAL PD 1100 Specific procedures for the Nadcap program operations and for each specific Nadcap commodity program. Roles and responsibilities for Nadcap Auditors, and clarifications to facilitate and standardize the audit process. Industry Managed Accreditation Program document, which contains the requirements for implementing industry consensus -based accreditation programs. OP (Operating Procedures) Auditor Handbook Overall procedures by which Nadcap operates.
Nadcap SUBSCRIBER TUTORIAL KEY PROCEDURES (In e. Audit. Net, under Documents > Procedures and Forms) • PD 1100: Nadcap Program Requirements • OP 1109: Supplier Advisories • OP 1110: Audit Failure • OP 1111: Merit Program • OP 1112: NMC Oversight Activities
Nadcap SUBSCRIBER TUTORIAL THE Nadcap AUDIT PROCESS Subscriber Action Accreditation Mandated by Nadcap Prime Subscriber Supplier Requests Audit Supplier Action PRI Action Audit Scheduled & Auditor Assigned Audit Performed – Auditor Submits Report Re-accreditation Process Supplier Review Certificate Issued to Supplier Task Group Review PRI Technical Staff Review
Nadcap SUBSCRIBER TUTORIAL AUDIT PROCESS • PRI/Supplier Schedules the Audit using e. Audit. Net. com – Nadcap Checklists and Preparation Instructions available – Encouraged to review the Nadcap Customer Support Initiative (NCSI) presentation on e. Audit. Net – Perform self-audit • Auditor Conducts the Audit using the applicable Nadcap checklists (located on e. Audit. Net) – Daily briefing & a final close out meeting at the end of the audit • Auditor uploads audit results/report (every question response, NCRs, and cover letter or supplemental notes) into e. Audit. Net • Supplier has 21 calendar days to initially respond to any findings (7 calendar days for subsequent responses)
Nadcap SUBSCRIBER TUTORIAL EVERY STEP IS MANAGED BY INDUSTRY AUDIT CHECKLIST AUDITOR QUALIFICATION & SELECTION PROCESS EVALUTION/ IMPROVEMENT INDUSTRY EXPERTS MANAGE ALL KEY STEPS CORRECTIVE ACTIONS AS REQUIRED AUDIT CONDUCTED AUDIT RESULTS
Nadcap SUBSCRIBER TUTORIAL Nadcap – INDUSTRY WORKING TOGETHER Task Groups (Primes) Nadcap Staff Suppliers Establish Audit Criteria (AC): Document containing checklists or other surveillance tools to be utilized in the course of determining compliance to established industry standards and prime requirements.
Nadcap SUBSCRIBER TUTORIAL RELATIONSHIP BETWEEN AUDIT CRITERIA (AC), AUDIT HANDBOOK AND PRIME REQUIREMENTS AC 7 XXX Audit Criteria Job Audits Industry Standards + Prime Requirements Audit Handbook
Nadcap SUBSCRIBER TUTORIAL INDUSTRY MANAGED PROGRAM AUDIT CHECKLIST AUDITOR QUALIFICATION & SELECTION PROCESS EVALUTION/ IMPROVEMENT INDUSTRY EXPERTS MANAGE ALL KEY STEPS CORRECTIVE ACTIONS AS REQUIRED AUDIT CONDUCTED AUDIT RESULTS
Nadcap SUBSCRIBER TUTORIAL AUDIT SELECTION/INTERVIEW/PERFORMANCE • Core and Technical Requirements are Established by Task Group • Potential candidates complete a pre-screening questionnaire on e. Audit. Staff. com • Interviewed by Task Group • Testing/Certification (Optional) • Training Audits • Review of Training with Report from Lead Auditor • Approval by Task Group • Continual Monitoring through Audit Reviews • Annual PRI/Nadcap Training
Nadcap SUBSCRIBER TUTORIAL AUDITORS CRITICAL TO Nadcap • Highly skilled technical background with average of 30 years experience in the Special process audited • Unlike ISO or EN 9000 based audits, Nadcap auditors do not make the final decision • Nadcap auditor goal is to evaluate and report the technical competency and compliance of the supplier
Nadcap SUBSCRIBER TUTORIAL SAMPLE OF CURRENT AUDITORS & EXPERIENCE Process Experience Summary Aerospace Quality Systems (AQS) 60% ISO Lead Assessors; Average 30 Years Experience Chemical Processing (CP) 70% Have B. S Degree; 22 % Have MS Degree; 11% Have PHD; Average 35 Years Experience Coatings (CT) 100% Have B. S Degree; 20% Have MS. Degree; 20% Have PHD; Average 30 Years Experience Composites (COMP) 100% Have B. S. Engineering; 100% Have MS Engineering; Average 15 Years Experience Elastomer Seals (SEAL) 50% B. S. Engineering; 30 Years Experience Fluid Distribution Systems (FLU) 100% Have B. S. Engineering; Average 35 Years Experience Heat Treating (HT) 80% Have B. S in Metallurgy/Material Science; 30% Have M. S. in Metallurgy/Material Science; Average 33 Years Experience; Certified Quality Engineer/Auditor Materials Testing Laboratories (MTL) 90% Have B. S Degrees; 50% Have MS Degrees; 20% Have PHD; Certified Quality Engineer/Auditor; Average 35 Years Experience Nonconventional Machining (NMMT) 80% Have B. S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience Nondestructive Testing (NDT) 100% are Level III’s for Four (4) Methods; 44% Have Bachelors of Science Degrees; Average 30 years of Experience Sealants (SLT) 50% Have PHD; Average 30 Years Experience Surface Enhancement (SE) 80% Have B. S. Engineering; 40% Have MS Engineering; 20% Have PHD Engineering; Average 32 Years Experience Welding (WLD) 60% Have B. S Degree; 30% Have MS Degree; Average 34 Years Experience
Nadcap SUBSCRIBER TUTORIAL INDUSTRY MANAGED PROGRAM AUDIT CHECKLIST AUDITOR QUALIFICATION & SELECTION PROCESS EVALUTION/ IMPROVEMENT INDUSTRY EXPERTS MANAGE ALL KEY STEPS CORRECTIVE ACTIONS AS REQUIRED AUDIT CONDUCTED AUDIT RESULTS
Nadcap SUBSCRIBER TUTORIAL Nadcap AUDIT CONTENT 1. Quality Systems 2. Special Process and Product Specific Requirements 3. Compliance/Job Audits NDT: 3 Witnessed Compliance Jobs per Method and 3 “Paperwork” Completed Compliance Jobs per Method Heat Treating: 2 Long Jobs-8 Short Jobs Materials Lab: Witnessing of All Test Methods Chemical Processing: Minimum of 4 Job Audits Coatings: 2 -11 Job Audits (Based on Scope) Welding: 2 Job Audits per Method Nonconventional Machining: 2 -10 Job Audits Surface Enhancement: 2 -6 Job Audits Composites: 15 -30 Job Audits (Based on Manufacturing Flow) Electronics: Complete 1 Job Audit Conventional Machining: 2 -14 Job Audits (Based on Scope)
Nadcap SUBSCRIBER TUTORIAL GENERAL FOCUS AUDIT Calibration: Does the supplier define the process employed for the calibration of inspection, measuring and test equipment type, unique identification, location, frequency of checks, check method, acceptance criteria and the action to be taken when results are unsatisfactory? Chemical Processing Heat Treating NDT
Nadcap SUBSCRIBER TUTORIAL TECHNICAL (Nadcap) FOCUS AUDIT Calibration: Is measuring and test equipment used to control or monitor the control of a process (within parameters) maintained in a calibration system compliant with ISO 10012 -1? (I. e. temperature gages, conductivity meters, voltmeters, rectifiers) Chemical Processing Are furnaces used for heat treating Aluminum parts surveyed at the required tolerance and temperature range? Are the FPI dryer ovens calibrated every three months at multiple points across the usable range? Heat Treating NDT
Nadcap SUBSCRIBER TUTORIAL INDUSTRY MANAGED PROGRAM AUDIT CHECKLIST AUDITOR QUALIFICATION & SELECTION PROCESS EVALUTION/ IMPROVEMENT INDUSTRY EXPERTS MANAGE ALL KEY STEPS CORRECTIVE ACTIONS AS REQUIRED AUDIT CONDUCTED AUDIT RESULTS
Nadcap SUBSCRIBER TUTORIAL NCR CLASSIFICATIONS 1. Major Nonconformance: Ø The absence of, or systemic breakdown of, the Process Control and/or Quality Management system. Ø Any non-conformance where the effect impacts or has the potential to impact the integrity of the product. 2. Minor Nonconformance: Ø A non-systemic lapse in conformance to the Process Control and/or Quality Management system.
Nadcap SUBSCRIBER TUTORIAL AUDIT REVIEW PRI Staff Review: • Staff Reviews Package for Completeness • Review Audit Report – Clarification Changes (electronically) - Contact Auditors for Clarification – Review Supplier Corrective Action – Close-Out or request additional information via Forums • Audit Report Package is submitted via e. Audit. Net for Task Group Review
Nadcap SUBSCRIBER TUTORIAL AUDIT REVIEW Task Group Review: • Task Group decides Procedure for Review – Sub-group review, entire Task Group Review • Task Group Reviews for Correctness – Technical Comments, Supplier Responses, Technical Completeness, Auditor Summary Letter, Identify Additional Findings • Completes Review of Each NCR and dispositions (NCR Status) • Discuss Results with Task Group within Forums • Task Group Votes on Accreditation via On-Line Balloting
Nadcap SUBSCRIBER TUTORIAL Nadcap – INDUSTRY WORKING TOGETHER Task Groups (Primes) Define Auditor Requirements Nadcap Staff Suppliers Interview & Recommend Auditor Plan/Schedule Audits Contract Auditor Establish Audit Criteria Perform Audit Supplier Requests Findings Submit C/A Package Review & Accept C/A Accredit Supplier
Nadcap SUBSCRIBER TUTORIAL e. AUDITNET FOR SUBSCRIBERS – www. e. Audit. Net. com • • • Subscribers can use e. Audit. Net to: – Use ‘Subscriber QML’ to specifically search for your company’s suppliers – Lookup audit details for a supplier including checklist details, nonconformance (NCR) details, and Supplier and Task Group NCR responses – Lookup the current audit status of a supplier – Download or print hard copy checklist(s) – View new or existing Supplier Advisories – View all Nadcap Procedures (NIPs, NOPs, NTGOPs) e. Audit. Net Company Administrator, you can use e. Audit. Net to: – Create new e. Audit. Net users for your company – Edit current e. Audit. Net users for your company – Accept or reject e. Audit. Net users that select your company during registration – Set-up company Users to receive weekly e-mails regarding your QML supplier audits that were submitted (Email Subscription Application) If you are a Task Group Member, you can use e. Audit. Net to: – View and discuss supplier audit NCRs – Ballot on supplier audit and merit recommendations An e. Audit. Net Subscriber’s Audit Review Guide and e. Audit. Net Company Administrator’s Guide can be downloaded from e. Audit. Net using Public Documents.
Nadcap SUBSCRIBER TUTORIAL INDUSTRY MANAGED PROGRAM AUDIT CHECKLIST AUDITOR QUALIFICATION & SELECTION PROCESS EVALUTION/ IMPROVEMENT INDUSTRY EXPERTS MANAGE ALL KEY STEPS CORRECTIVE ACTIONS AS REQUIRED AUDIT CONDUCTED AUDIT RESULTS
Nadcap SUBSCRIBER TUTORIAL TOP 10 PARAGRAPHS SINCE RELEASE OF COMP AC 7118 REV A 232 AUDITS
Nadcap SUBSCRIBER TUTORIAL NDT TOP PARAGRAPH REFERENCES AC 7114 (SAMPLE – 2010)
Nadcap SUBSCRIBER TUTORIAL QUALITY IMPROVEMENTS FOR SUPPLIERS (SSC 2013 SURVEY RESULTS) An increasing percentage of Nadcap accredited companies report quality improvement in the area(s) related to their Nadcap accreditation(s). Hundrends 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 77% 76% 2005 2007 83% 85% 86% 88% 2009 2011 2013 2015 25% 2003 Quality Increase
Nadcap SUBSCRIBER TUTORIAL NEXT Nadcap MEETING 18 -21 June 2018 London, England, UK On-line registration available at www. p-r-i. org Reservation information will be posted on the PRI website (www. p-r-i. org) when available.
Nadcap SUBSCRIBER TUTORIAL QUESTIONS QUESTION TIME ?
- Slides: 50