Munters products from Massachusetts Lennart Bosman Western Regional
Munters products from Massachusetts Lennart Bosman Western Regional Manager March 2011
The Munters history Timeline… 1939 Cargocaire Engineering is formed 1955 Carl Munters & Co is formed 1958 Cargocaire licenses wheel technology from Munters 1968 Cargocaire licenses heat wheel technology from Munters 1978 1979 Move to existing facility in Amesbury Cargocaire Engineering merges with Munters AB 1984 MCS is developed into separate business 1988 1990 1991 ZEOL technology is bought and developed into separate business 1993 HCD Construction is introduced, modular air handling line 1995 New Wheel Plant is built at Massachusetts factory 2002 ICA Construction is introduced – double wall construction 2007 Power. Purge™ is introduced – revolutionary, patented energy recovery option Silica gel desiccant wheel is developed Commercial Dehumidification Division forms in San Antonio, TX
Amesbury Manufacturing Facility 130, 000 sq ft, 60 miles North of Boston
Facility Assembly Space 40, 000 sf Wheel Plant 26, 000 sf Fabrication / Paint 48, 000 sf Main Offices 14, 400 sf Shop Offices 5, 000 sf Corporate/MCS 9, 000 sf
Fab
Paint & Foam Cell
Primary Market Segments ● Food ● Pharmaceutical ● Electronics (Li Batteries) ● Chemical ● Military ● Semiconductor ● Paint Finishing ● Archival storage
Customers ● Wrigley ● Merck ● Tyson ● Hershey ● Anheuser-Busch ● Kraft ● Coca-Cola ● Nestle ● Con Agra ● IBM ● Pilgrim’s Pride ● Sara Lee ● LG ● Xerox ● Presidential Libraries ● Intel
Primary Product Dehumidification Units and Systems Slide 9
Silica-Gel Desiccant Packets What is Desiccant Technology? ● A desiccant is a substance that absorbs or adsorbs water. It is most commonly used to remove humidity that would normally degrade or even destroy products sensitive to moisture. – Adsorbers (Collect moisture in their structure - like sponges) • Silica Gel • Molecular Sieves (Zeolites) – Absorbers (collect moisture through chemical change) • Lithium Chloride Simple Silica can hold 40% it’s weight in water Silica-Gel Desiccant Wheel
Standard Desiccant Dehumidifiers Patented Honey. Combe® Technology » Dehumidifier is based on Munters unique Honeycombe® sorption drying wheel » Media removes moisture from process air » Wheel rotates to reactivation section » Heated reactivation air drives moisture away » Reactivation energy form electric, gas or steam » Performance is affected by ART – Airflow, Rotation and Temperature
Power. Purge ● Energy saving option for ICA's; allows up to 40% reduction in reactivation energy, and a 20% reduction in cooling. ● APPLICATIONS – Standard option in ICA size 0750 and larger – Retrofit for HCE’s
Desiccant Wheel Choices ● Titanium Silica Gel - Durable & insoluble ● Lithium Chloride - broad application range ● Molecular Sieve - low dew points over wide temperature ranges ● HPX - High performance hybrid ● GTR – up to 100 grain depression ● Power Purge Enhancement
Small Off-the-Shelf Units ● HC 150 and 300 scfm ● MG 90 s ● Ice. Dry ● APPLICATIONS – Storage – Environmental Chambers – Conveying – Silos – Freezers
MG 90 Desiccant Dehumidifier ● 50 scfm unit with rugged housing used in storage and environmental chamber applications. APPLICATIONS Ammunition storage p Environmental chambers p Laser surgery Centers p Archival storage p Options: p Transitions p Filters p Humidistat p Steel cage Price $2, 550 – no discounting Delivery stock to 4 weeks Known as the DEW 50 in Military applications
M 120 Desiccant Dehumidifier ● 70 scfm unit with rugged compact housing, gap seals, cast enclosure used in storage and corrosion prevention applications. APPLICATIONS Ammunition storage p Environmental chambers p Closets p Options: p Transitions p Filters p Humidistat p Wall bracket Price $7, 875 – no discounting Delivery stock to 4 weeks
HC Series ● 150 and 300 scfm units, with low profile housing, used in storage, environmental chamber and process applications – now with a UL Listing! APPLICATIONS p Seed storage p Environmental chambers p Freezer vestibules p Archival storage Options: p Inlet Transitions p Filters p Humidistat p Constant process fan p Various Power option 115 - 460 V Price $5, 305 (HC-150) and $9, 370(HC-300) – up to 20% discounting p p Delivery stock to 4 weeks Known as the DEW 150 in Military applications p
Ice. Dry ● 800 scfm unit with integral freeze protection for use within frozen storage facilities, can be integrated with air curtains over doors. APPLICATIONS p p Freezers Cold storage Options: p 230 or 460 V p Air Curtains p Remote monitoring station p Low fixed cost start up Price $20, 305 – up to 20% discounting p p Delivery stock to 4 weeks
Pre-Engineered HCD ● 300 to 12, 000 scfm all welded modular ● Configurable system options including – – filters coils fans heating APPLICATIONS Food production p Pharmaceutical p Plastic injection molding p Corrosion Prevention Options: p Filters p Disconnects p Humidistat p Various fan p Structural frames p Outdoor ready p Face and bypass control, mini or full size, fixed bypass p Computer generated documentation available immediately p Electronic order entry p Delivery 4 – 6 weeks typically p
HCD Plus Series ● 400 to 12, 000 scfm all welded modular, triple sealed configurable system ● Broad range Product Line ● Contractor ready APPLICATIONS Food production p Pharmaceutical p Plastics p Corrosion Prevention Water Treatment Plants Options: p Broad range product Line p Filters p Coils DX or Chilled water p Integrated DX units p Heaters p Disconnects p Humidistat p Various fan p Structural frames p Outdoor ready p Face and bypass control, mini or full size, fixed bypass p Price $12, 000 to $100, 000 plus Discounting p Computer generated documentation available immediately p. Electronic order entry p
Pre-Engineered HCD-Plus » Flexible design for easy integration into existing systems » Typical delivery in 6 to 10 weeks
HCE Series ● 15, 000 to 40, 000 scfm units with narrow profile easily configured into air handling units - steam, gas and electric reactivation options (component of IDS) APPLICATIONS Typically integrated into IDS p Stand alone unit for integration by customers p OEM product for AHU customers p
Integrated Dehumidification System ● 400 to 50, 000+ scfm single wall, all welded Aluminum, low leakage system- options including filters, coils, fans heating, humidifiers. Typically used for low dewpoint applications APPLICATIONS p p Electronics Low Dewpoint Test Cells
Integrated Custom Air Handler ● 400 to 50, 000+ scfm double wall, no through metal, low leakage system- options including filters, coils (incl Ammonia), fans heating, humidifiers APPLICATIONS p p p Food Pharmaceutical General
ICA Meets Industry Standards » Dehumidifiers, heating, cooling, filters, humidifiers, air blenders, fans, etc. » Clean in place, ICA features triple sloped plenum drains and coil drain pans » Access doors open against pressure » Side or front load filters » Panel deflection < 1/200 th of unsupported span » Compliant with UL 1995 and NFPA 90 A » Intermediate drain pans for coils over 48” high » Drain pans extend 12” beyond coils » Weatherproof construction with sloped roof
ICA Key Features & Benefits Advanced Housing Design » Large, smooth fitting panels create fewer joints. » Cam and lock prevents leakage at panel seams. » 0. 5% leakage guaranteed at design pressure. » Options include textured aluminum, galvalume, or stainless steel » Superior no-through-metal design. » Thermal break even at floor / base joint. » Insulation thickness of 2. 5" and 4. 0"
Wall to Wall Connection
Wall to Wall Connection
Base / Floor / Wall Connection
New Door design – Robust Design ● Robust design Three Way Adjustable Hinge
New Door gasket design – Triple Seal
Door seal detail – cross sectional view
ICA Key Features & Benefits: Custom Options » Pipi 9 ng for steam, chilled water and refrigerant » Pre-piped, mounted and wired condensing units » Custom control packages, including VFDs, air flow stations, temperature and humidity controls » Service corridors » Turnkey systems
Pharmaceutical Custom Project Requirements Special Features » Piping Corridors » Zone Post-Heating » Project Manager » Turnkey » Validation Documentation
Turnkey Systems » Custom piping » Unique Specification compliance » Factory installed piping » Fully tested » Certified Labeling and testing accommodated » Available through IDS and ICA product lines » Chilled Water Piping » Full Controls » Common Supply and Return Headers
Questions?
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