Multidisciplinary Senior Design MSD I P 18718 Problem

Multidisciplinary Senior Design (MSD I) P 18718: Problem Definition Design Review Nick Campagnola Matt Eisner Ryan Leeson Kyle Leung Alec Meta

Agenda ● ● ● ● ● Introduce Team 135 Process Problem Statement Stakeholders USE Scenarios Customer Requirements Engineering Requirements House of Quality Preliminary Schedule Questions

Introductions ● Nick Campagnola ○ 5 th Year Industrial Engineering Student ● Matt Eisner ○ 5 th Year Industrial Engineering Student ● Ryan Leeson ○ 5 th Year Industrial Engineering Student ● Kyle Leung ○ 5 th Year Industrial Engineering Student ● Alec Meta ○ 5 th Year Industrial Engineering Student

135 mm Film Production Process

Problem Statement Current State: ● Three key stations ○ Dial Operation ○ Spooler Operation ○ Packaging Operation ● Opportunity to reduce setup times and eliminate waste within Line 135 Desired State ● A safe and efficient process with smaller, more efficient setup times/ methods

Problem Statement Project Goals ● Effectively capture and document the process of Line 135 ○ Create accurate process flow charts ○ Conduct time studies on the different stations ● Any reduction in setup time or identified wastes is considered a success. ● Any additional changes to improve the department's processes is a plus. ● Understand floor workers inputs & concerns Constraints ● Few recorded cycle times ● Ability to watch certain processes (changeover) are not set at specific times and may occur when the MSD group is not available.

Stakeholders ● ● ● Kodak floor workers Kodak management Kodak engineers Kodak maintenance Our team

USE Scenario ● Scenario of packaging operation having a breakdown during changeover

Customer Requirements

Engineering Requirements

House of Quality

Preliminary Schedule MSDI Kodak Specific Gantt Chart MY TASKS START DATE DUE DATE DURATION % COMPLETE 1. Record a changeover 9/28/2017 10/19/2017 21 0% 2. Document Processes 9/28/2017 10/19/2017 21 0% 3. Create Process Flowcharts 10/19/2017 11/2/2017 14 0% 4. Time Study Processes 11/2/2017 11/16/2017 14 0% 5. Analyze Collected Data 11/16/2017 11/30/2017 14 0% D O NE NOTES Unclear Scheduling

Preliminary Schedule

Questions?