MSD P 10505 Cold Pressure Fusing II Team

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MSD P 10505 Cold Pressure Fusing II Team Fusion Aniket Arora David Hatch Eric

MSD P 10505 Cold Pressure Fusing II Team Fusion Aniket Arora David Hatch Eric Wilcox Jon Burville Tom Stojanov

Outline a. Progress • Concept Selection • Finalized Design • Specifications • Finalized Project

Outline a. Progress • Concept Selection • Finalized Design • Specifications • Finalized Project Plan P 09505 Prototype MSD P 10505

Progress a. Continued Concept Selection on: § Adjusting Skew Angle § Mechanism for Adjustment

Progress a. Continued Concept Selection on: § Adjusting Skew Angle § Mechanism for Adjustment § Adjusting for Paper Weights • Finalized System Architecture • Engineering Specifications • Customer Interviews – Tony Condello: research purposes MSD P 10505

Concept Selection 1. Adjusting Skew Angle New concept selection Metrics Swappable end blocks Adjustable

Concept Selection 1. Adjusting Skew Angle New concept selection Metrics Swappable end blocks Adjustable end blocks End blocks with multiple holes Cost 0 + 0 Fixability 0 0 - Manufacturability 0 + 0 Durability 0 - - Skew Alignment 0 ++ 0 Complexity 0 - 0 Ease of Construction 0 - 0 SCORE 0 1 -2 MSD P 10505

Concept Selection 1. Adjusting Skew Angle (preliminary) Mechanism of Adjustment Metrics Swapping Pillow Blocks

Concept Selection 1. Adjusting Skew Angle (preliminary) Mechanism of Adjustment Metrics Swapping Pillow Blocks Crank (Nominal Saw Tooth Adjustment Sliding Channel (Nominal) Frictional Coating Hook and Pinion Bolts and Ridged Channel Sketch Manufacturability 0 + + 0 0 + Ease of Adjustability 0 0 + + - + Accuracy 0 0 - "Fixability" 0 0 - - - 0 0 0 Precision 0 0 - - - 0 0 - Durability 0 - - - Cost 0 + + Analog 0 0 + + + Score: 0 1 2 1 0 1 MSD P 10505

Concept Selection 1. A. Support of Skew Angle Adjustment Fastening Concept selection Metrics Push

Concept Selection 1. A. Support of Skew Angle Adjustment Fastening Concept selection Metrics Push Bolt Pull Bolt in channel Pull Shelf with bolt Cost 1 3 2 Required Reinforcement 1 3 2 Complexity 2 3 3 Ease of Construction 1 2 3 SCORE 5 11 10 MSD P 10505

Concept Selection 2. Adjusting for Paper Weights Current Prototype Compliance Speed Calendaring 0 +

Concept Selection 2. Adjusting for Paper Weights Current Prototype Compliance Speed Calendaring 0 + 0 + Print Fusing 0 - 0 + + 0 Visual Defects 0 0 0 + + 0 Uniform Nip Pressure 0 0 + 0 Paper Weight Accommodation 0 + - + User Friendly 0 + 0 - Abaqus Model 0 + 0 - - + Paper Stubbing 0 + 0 - Score 0 4 0 3 1 4 Metrics Optimize Gap Manually Optimize Paper Filler Dimension roller diameter MSD P 10505

Concept Selection 2. A. Compliance MSD P 10505

Concept Selection 2. A. Compliance MSD P 10505

Possible Bearings to Compensate for Skew Adjustment Name SKF Spherical Bearings (Maintenance-Free) Inner Diameter

Possible Bearings to Compensate for Skew Adjustment Name SKF Spherical Bearings (Maintenance-Free) Inner Diameter Static Load Rating. Dynamic Load Rating (mm) Angle of Tilt (k. N) GE 25 C 25 7 127 51 GE 25 TXE-2 LS 25 7 228 137 GE 25 TXG 3 E-2 LS 25 7 228 137 GEH 25 C 25 17 166 65. 5 GEH 25 TXE-2 LS 25 17 290 176 GEH 25 TXG 3 E-2 LS 25 17 290 176 25. 4 6 166 83 GEZ 100 TXE-2 LS MSD P 10505

Final Design 2 MSD P 10505

Final Design 2 MSD P 10505

Specifications P 10505 Engineering Specifications Engr. Spec. # Importance Source ES 4 1 Customer

Specifications P 10505 Engineering Specifications Engr. Spec. # Importance Source ES 4 1 Customer Need ES 6 1 ES 8 Specification (description) Unit of Measure Marginal Value Ideal Value Product will fuse print across 95% of the page Percentage fused, Width of unfused, 90% fusing 95% fusing Customer Need Product will vary in nip pressure less than 10% Width of Pressure Indication, Xerox Metric 10% variation 5% variation 1 Customer Need Product must be capable of adjusting to three skew angles Number of Settings 2 angles Analog ES 10 1 Customer Need Product must adhere to Abaqus model created by Xerox Yes/No N/A Yes ES 12 1 Customer Need Product must be able to reach a 1. 9° skew angle Degrees 1. 8°-2. 0° 1. 9° ES 14 1 Customer Need Product must be adjustable to the same skew angle to a 1/10 th degree for ~25 runs Standard Deviation 1/5 th degree variation 1/10 th degree variation ES 3 2 Customer Need Product will minimally calendar print Qualitative Moderate None ES 5 2 Customer Need Product will produce trailing edge wrinkles less than once every twenty prints Number 1 wrinkle every 10 prints No wrinkles ever ES 11 3 Customer Need Feed rate must not decrease by more than 15% Torque 15% reduction of speed ES 13 2 Implied Product must be stable for a load of 4000 psi Force Vibration Stationary ES 1 3 Implied Product must be manufacturable within ~2 week Time Required, Y/N 4 weeks 2 week ES 7 1 Customer Need ES 9 3 Implied Product will take less than 60 secs of user time to set up print ES 15 3 Implied Product must be able to print >1000 copies without failure ES 2 4 Customer Need Product must accommodate both 20 and 24 lb paper while meeting all other specifications Product must cost less than $3000 Yes/No Comments/Status Accomodates 20 and 24 lb Accomodates all paper weights Time Required 120 secs Life Cycle (Number of Prints) 500 copies 1000 Dollars $3, 000 $1, 500 Importance Scale: 1 -Highest, 4 -Lowest MSD P 10505

Brinkman Lab Submittal MSD P 10505

Brinkman Lab Submittal MSD P 10505

Next Steps a. System Level Design Modifications b. First Design Review c. CAD Modeling

Next Steps a. System Level Design Modifications b. First Design Review c. CAD Modeling d. Create DAQ system and Test MSD P 10505

Team Fusion - Final Project Plan Project plan Team P 10505 MSD 1 Week

Team Fusion - Final Project Plan Project plan Team P 10505 MSD 1 Week 1 (11/30 -12/6) Week 2 (12/7 -12/13) Week 3 (12/14 -12/20) Midweek Friday Patent Research Past Work Past work from P 09505 Project planning Schedule Baseline Work Breakdown Structure Gantt charts Verify motor outputs Acquire data Customer needs Interviews Affinity diagram Function Chart Customer Needs Ranking Customer Needs Review Concept selection Generation Purchasing Modeling Real-Time DAQ System Pugh Concept Selection Concept Evaluation Benchmark Competitive Products Concept Improvement Select Optimum Design Present Initial Design Review Initial Design and Improve Present Modified Design Purchase Components as they are Confirmed Calculate Nip pressure Analyze Roller Deflection Torsion Analysis Create CAD Model Testing Create real-time data acquisition system Interface DAQ with hardware Create Test Plan Design review System Design Review (midterm) Review and Improve on System Design Project Design Review Break Week 4 (1/4 -1/10) Week 5 (1/11 -1/17) Week 6 (1/18 -1/24) Midweek Friday