MPC Series Modular Platform Components 2003 Swagelok Company
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MPC Series Modular Platform Components © 2003 Swagelok Company
Driving Forces for Change Service Capabilities of Suppliers Turnkey Solutions Technical Staff Maintenance Staff DECREASING Remote Access Capabilities Analyzer Intelligence INCREASING Source: Control Engineering with information from ARC Advisory Group. © 2003 Swagelok Company
Enabling Technologies Compact analyzers Fewer mechanical parts in situ measurements Semiautonomous systems Fabrication and electronics miniaturization Modular design concepts Menu-driven software Source: Control Engineering with information from ARC Advisory Group. © 2003 Swagelok Company
MPC Channel and Component Design © 2003 Swagelok Company
Channel and Component Design Three-layer design concept Surface Mount Layer Substrate Layer Manifold Layer © 2003 Swagelok Company
Channel and Component Design Substrate channel and flow components © 2003 Swagelok Company
Channel and Component Design Substrate flow components O-ring recess Locator pin Boss © 2003 Swagelok Company
Channel and Component Design Single position Surface-mount component Inlet Outlet Substrate flow component 1. 5 in (38. 2 mm) © 2003 Swagelok Company
Channel and Component Design Substrate channel and flow components Surface mount bolt holes Drop-down holes Manifold bolt holes © 2003 Swagelok Company
Channel and Component Design Drop-in flow components © 2003 Swagelok Company
Channel and Component Design Other substrate components Lock-down bar End Connection Foot Support © 2003 Swagelok Company
Channel and Component Design Manifold component and channel Locator holes Locator Pins Threaded holes © 2003 Swagelok Company
Channel and Component Design Drop-down and Manifold Components Drop-down Flow Component Elastomer O-ring Manifold Flow Component Port © 2003 Swagelok Company
Channel and Component Design Connecting substrates to manifolds © 2003 Swagelok Company
Channel and Component Design Attaching surface-mount components © 2003 Swagelok Company
Channel and Component Design ANSI/ISA 76. 00. 02 © 2003 Swagelok Company
Channel and Component Design Surface-mount Outlet Inlet Center port to manifold layer Manifold Layer © 2003 Swagelok Company
Channel and Component Design Surface-mount components Pneumatic Valve Metering Valve Toggle Valve Needle Valve Diaphragm Valve Check Valve Filter © 2003 Swagelok Company
Channel and Component Design Surface-mount components Caps Adapters © 2003 Swagelok Company
MPC Systems Configurator © 2003 Swagelok Company
MPC System Configurator MPC Configurator Complementary software tool Windows®-based program Converts system schematics System layout Bill of material Assembly diagram Makes design and assembly fast and easy © 2003 Swagelok Company
MPC Features © 2003 Swagelok Company
MPC Features MPC systems can: Reduce process analyzer costs Design Build Install Operate Maintain Improve performance Quality Design Enable future technology © 2003 Swagelok Company
MPC Features MPC System Configurator reduces costs to: Configure “Drag and drop” interface Swagelok and user defined component attributes Purchase Bill of material Assemble Assembly diagram © 2003 Swagelok Company
MPC Features Easy to assemble Precise assembly diagram Detailed written instructions Only one tool required Assembles from top down © 2003 Swagelok Company
MPC Features Easy to install Mounting blocks provided Detailed instructions Dimensions Swagelok end connections Compact, lightweight © 2003 Swagelok Company
MPC Features Easy to maintain Fewer potential leak points No face seals from position to position Quick component seal replacement from top Minimizes downtime, maximizes uptime © 2003 Swagelok Company
MPC Features Smaller footprint ANSI/ISA 76. 00. 02 compliant Smaller Housings Less utilities Analyzers closer to process lines Reduced expensive transport lines Smaller internal volume Use less analyzer gases Easier to purge Cleaner, less entrapment 15. 00 in 3. 20 in © 2003 Swagelok Company
Summary MPC systems can reduce cost to design, build, install, and maintain process analyzer sample systems Swagelok MPC System Configurator Easy one-tool assembly Low maintenance design Easy to install compact, light weight design ANSI/ISA 76. 00. 02 compliant architecture Reliable Swagelok components and support © 2003 Swagelok Company