Molecular Filtration National Air Filtration Association Annual Convention

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Molecular Filtration National Air Filtration Association Annual Convention September 19, 2008 Paula Levasseur, Cameron

Molecular Filtration National Air Filtration Association Annual Convention September 19, 2008 Paula Levasseur, Cameron Great Lakes, Inc. .

Agenda � Media overview ◦ Types ◦ General loading capacity � Applications ◦ ◦

Agenda � Media overview ◦ Types ◦ General loading capacity � Applications ◦ ◦ Industrial Preservation Commercial Specialty � System design ◦ Media selection ◦ System options

Media types

Media types

Activated Carbon � Activated carbon ◦ Coconut shell ◦ Coal �M W >50 and

Activated Carbon � Activated carbon ◦ Coconut shell ◦ Coal �M W >50 and boiling points >120 F Depending upon the compound and its concentration in the airstream it can adsorb up to 33% of it’s own weight.

Potassium Permanganate Media � Broad Based oxidizer low molecular weight and low boilers. �

Potassium Permanganate Media � Broad Based oxidizer low molecular weight and low boilers. � Acid gases � Aldehydes � Sulfur dioxide � 5 % by weight � Formaldehyde � 2. 5 - 4 % by weight � Hydrogen sulfide � 11 % by weight � Nitric oxide � 2 -3 % by weight

Caustic Impregnated Carbons � Sulfur dioxide � 14 % by weight � Hydrogen sulfide

Caustic Impregnated Carbons � Sulfur dioxide � 14 % by weight � Hydrogen sulfide � 14 % by weight � Acetic acid � Chlorine - high levels � 11 % by weight � Hydrogen cyanide � Fluorine, bromine

Specialty Impregnated Carbons � Acid impregnated carbons ◦ Ammonia � 16 % by weight

Specialty Impregnated Carbons � Acid impregnated carbons ◦ Ammonia � 16 % by weight ◦ Amines � 16 % by weight � Sulfur & KI 3 impregnated carbon ◦ Mercury removal � 15 % on a conservative basis

Specialty Impregnated Carbons � TEDA - KI (nuclear grade carbon) ◦ Radioactive iodides �

Specialty Impregnated Carbons � TEDA - KI (nuclear grade carbon) ◦ Radioactive iodides � ASZM-TEDA ◦ Phosgene, cyanogen chloride

Zeolite � Best used in water filtration for removal of NH 4 ions. (

Zeolite � Best used in water filtration for removal of NH 4 ions. ( aquarium) � Ammonia in air ( 3 % removal capacity )

Contaminant Loading Overview KMn. O 4 Caustic Carbon Sulfur Dioxide 4 -5% 14 -

Contaminant Loading Overview KMn. O 4 Caustic Carbon Sulfur Dioxide 4 -5% 14 - 15 % Hydrogen Sulfide 11% 14 - 15% KMn. O 4 Formaldehyde 2 -4% Impregnated Carbon 5%

Media Testing – Life test � Activated carbons ◦ Yes - butane working capacity

Media Testing – Life test � Activated carbons ◦ Yes - butane working capacity (CTC) � Chemically impregnated carbons ◦ Some - using p. H testing � Potassium permanganate media ◦ Yes - KMn. O 4 and Mn. O 2 levels

Reactivation � Activated carbon – yes ◦ In HVAC systems not considered hazardous –

Reactivation � Activated carbon – yes ◦ In HVAC systems not considered hazardous – ◦ Industrial – end user is responsible for determining hazard ( TCLP) �Could be a plus for Green Buildings � Potassium permanganate – no � Treated carbons – some � Blended media - no

Applications � Industrial ◦ Refineries, pulp & paper mills ◦ Paint spray booths ◦

Applications � Industrial ◦ Refineries, pulp & paper mills ◦ Paint spray booths ◦ Chemical plants � Preservation ◦ Libraries archives and museums � Commercial � Specialty applications ◦ Firing ranges ◦ Nail salons

Industrial � Generally lower air flow � High contaminant levels � Generally refillable �

Industrial � Generally lower air flow � High contaminant levels � Generally refillable � Deeper bed depths Serpentine filter 1000 cfm

HDPE Vessels - AIR FLOW 2000 CFM

HDPE Vessels - AIR FLOW 2000 CFM

Preservation � Museums � Archives � Libraries � Nitrogen dioxide � Ozone � Sulfur

Preservation � Museums � Archives � Libraries � Nitrogen dioxide � Ozone � Sulfur dioxide � Formaldehyde SEE NAFA LAM GUIDELINE

Commercial � Hospitals - operating & ER rooms ◦ Removal of contaminants associated with

Commercial � Hospitals - operating & ER rooms ◦ Removal of contaminants associated with fuel exhaust from helicopters and ambulances � Airports - control towers and passenger terminals Removal of contaminants associated with fuel exhaust from planes, and support vehicles � Office buildings ◦ Contaminants associated with outdoor air.

Contaminants in Fuel Exhaust Contaminant Pounds per 1000 Gallons of Fuel Automobile Aldehydes �

Contaminants in Fuel Exhaust Contaminant Pounds per 1000 Gallons of Fuel Automobile Aldehydes � Carbon monoxide � Hydrocarbons � Oxides of nitrogen � Oxides of sulfur � Organic acids � Particulate � 4 2300 200 113 9 4 12 Diesel Engines 10 60 136 222 40 31 110

Contaminant Odor Thresholds � Aldehydes ◦ Formaldehyde ◦ Acrolein � Hydrocarbons ◦ Toluene ◦

Contaminant Odor Thresholds � Aldehydes ◦ Formaldehyde ◦ Acrolein � Hydrocarbons ◦ Toluene ◦ Cyclohexane ◦ Xylene TLV, ppm odor threshold, ppm 200 300 100 2. 14 -15 0. 41 0. 47 - 200 1. 0. 01 1. 0 0. 2 -15

Contaminant Odor Thresholds � Oxides ppm of nitrogen � Oxides of sulfur ◦ Nitrogen

Contaminant Odor Thresholds � Oxides ppm of nitrogen � Oxides of sulfur ◦ Nitrogen dioxide ◦ Nitric oxide ◦ Sulfur dioxide � Organic acids TLV, ppm odor threshold, 5. 0 25. 0 0. 3 - 1. 0 5. 0 0. 47 - 5. 0 ◦ Acetic acid 10. 0 0. 2 - 2. 4 ◦ Hydrogen sulfide ◦ Ozone 20. 0 0. 1 0. 00047 - 4. 6 0. 1 � Others

Specialty Applications � Mercury removal ◦ Fluorescent light bulbs ◦ Dental office � Radioactive

Specialty Applications � Mercury removal ◦ Fluorescent light bulbs ◦ Dental office � Radioactive iodides ◦ Nuclear power plants � Gluteraldehyde ◦ Sterilization agent in hospital and dental offices

Building Protection CHEMICAL WARFARE AGENTS

Building Protection CHEMICAL WARFARE AGENTS

Chemical Warfare Blister Agents � Lewisite and mustard ( HL) (garlic) ◦ Damages skin,

Chemical Warfare Blister Agents � Lewisite and mustard ( HL) (garlic) ◦ Damages skin, eyes and respiratory tract � Nitrogen mustards (hn-1 fishy, -2 fruity, -3 odorless) ◦ Damages skin, eyes and respiratory tract � Sulfur mustards (H, HD, HT) odorless) (garlic to ◦ Damages skin, eyes and respiratory tract. May suppress the immune system. � Not generally fatal – easily removed with coconut shell carbon

Chemical Warfare Nerve Agents � Tabun � Sarin � Soman GA ( slight fruit

Chemical Warfare Nerve Agents � Tabun � Sarin � Soman GA ( slight fruit odor) GB ( near odorless) GD (camphor odor) ◦ Volatile. Immediate threat but short lived. Death can occur within 15 minutes � VX (odorless) ◦ Least volatile of the agents and the most potent. Persistent in the environment. Death may occur from 4 - 42 hours after exposure � Easily removed with coconut shell activated carbon

Chemical Warfare Blood Agents � Cyanogen chloride ( CK ) weak bitter almond odor

Chemical Warfare Blood Agents � Cyanogen chloride ( CK ) weak bitter almond odor ◦ The most difficult to remove. It requires the use of a treated carbon ASZM-TEDA. (Calgon carbon product) � Hydrogen cyanide (AC) ( bitter almonds) ◦ Can be removed with caustic impregnated carbons �Cyanide is most dangerous in enclosed areas. Exposure may come from ingestion as well as breathing of the vapors

BUILDING PROTECTION � Carbon Filters installed in an HVAC system do not offer adequate

BUILDING PROTECTION � Carbon Filters installed in an HVAC system do not offer adequate protection from a chemical threat. � BIBO housings are required for proper protection. Air flow rated at 250 FPM. � Safe rooms � Multidiciplinary approach ◦ Detection ◦ Sealing ◦ Filtration

System Design � Media selection �Contaminant �Target contaminant - single �Target contaminants – multiple

System Design � Media selection �Contaminant �Target contaminant - single �Target contaminants – multiple � Removal capacity ◦ Determine change out frequency � Removal efficiency required � Pressure drop requirements � Ambient conditions

Filter Selections - Partial Bypass � Disposable impregnated synthetic media ◦ ◦ Reasonable cost

Filter Selections - Partial Bypass � Disposable impregnated synthetic media ◦ ◦ Reasonable cost Minimal media weight Low pressure drop Efficiencies around 30 % � Disposable granular honeycomb filters ◦ Slightly higher cost ◦ More substantial media weight ◦ Pressure drop varies with fill ◦ Efficiencies ranging from 30 - 50 %

Partial By-pass � Recommended where low level intermittent contaminants are present � Not generally

Partial By-pass � Recommended where low level intermittent contaminants are present � Not generally recommended in a one pass situation if high removal efficiencies are required � If applied correctly they can be effective in reducing odors to an acceptable level

Full Retention - Disposable � Synthetic media (various types) ◦ Some have high efficiencies

Full Retention - Disposable � Synthetic media (various types) ◦ Some have high efficiencies ◦ Limited media weight ◦ Some non- dusting ◦ Pressure drop varies with design ◦ Specialty media available � Bulk fill ◦ High efficiency ◦ Substantial media weight ◦ Some dusting does occur ◦ Pressure drop under. 5 ◦ Specialty media available

Full Retention - Disposable � Easily retrofit - fit into standard particulate filter housings

Full Retention - Disposable � Easily retrofit - fit into standard particulate filter housings � Handle easily � Take less space � Cost effectiveness - ◦ Up front less expensive ◦ Replacements may turn out to be more expensive over years

Full Retention - Refillable � Front ◦ ◦ ◦ and side access carbon housings

Full Retention - Refillable � Front ◦ ◦ ◦ and side access carbon housings 70 and 90 #’s of carbon per 2000 cfm Specialty media is available High efficiencies - long life Initial equipment cost - high Requires more room Replacement media cost - low �Carbon may be recycled

Conclusion � Review potential contaminants ◦ Critical nature �Nerve agents vs. Diesel odors �

Conclusion � Review potential contaminants ◦ Critical nature �Nerve agents vs. Diesel odors � Determine � Select possible media selections filter type ◦ Efficiency vs. breakthrough ◦ Disposable vs. refillable �End user choice �Cost considerations � Keep future maintenance and change out in mind

Educate to Sustain

Educate to Sustain