Moldflow Plastics Insight Changing the way plastics parts
- Slides: 17
Moldflow Plastics Insight Changing the way plastics parts and molds are analyzed and optimized
If Producing Plastics Parts Was Easy. . . § Every mold manufactured would run perfectly first time every time § Every part would be fit for purpose and never fail in service § Failure to meet quality standards would never be an issue § Production rates would be maximized § Material use and waste would be minimized DESIGN SOLUTIONS
Problems Facing the Molding Industry § Non-optimized part and mold designs increase costs and time-to-market § At the design stage, Injection molding manufacturing constraints are rarely considered § The part and mold design process is often fragmented across company, geography, and technology DESIGN SOLUTIONS
Profitable Companies Must. . . § Analyze and optimize every part and mold design § Consider injection molding manufacturing constraints in the part and mold design phases § Implement technology that unites the part designer, mold designer, and injection molder DESIGN SOLUTIONS
Moldflow Solutions § Design Optimization Solutions § Predictive analysis tools for the simulation and optimization of the plastics part design, mold design, and injection molding process § Manufacturing Solutions § Software automation tools for the setup, optimization, monitoring and control of the injection molding process DESIGN SOLUTIONS
Moldflow Corporation § World’s leading supplier of software for the plastics injection molding industry § Global sales, support, and R&D § Global customer base § Constant innovation breeding new technology DESIGN SOLUTIONS
Moldflow Plastics Insight § World’s most widely used injection molding simulation software § Solution depth § The most extensive suite of predictive analysis tools for plastic injection molding § Geometry breadth § Applications for thin and thick walled geometry types DESIGN SOLUTIONS
Solution Depth MPI/Flow Predicts the flow of plastic throughout the injection molding cycle to ensure quality parts and optimized process. MPI/Cool Mold cooling analysis optimizes mold and cooling circuit design to achieve uniform component cooling within the minimum cycle time. MPI/Warp Predicts and controls the shrinkage and warpage of plastic parts, ensuring parts are fit for purpose. DESIGN SOLUTIONS
Solution Depth MPI/Stress Exclusive structural analysis for optimizing the structural integrity of plastic injection molded parts. MPI/Fiber orientation analysis that predicts the alignment of fibers within a plastic component to asses part stiffness. MPI/Shrink Predicts part shrinkage and provides information for optimization of mold cavity dimensions. DESIGN SOLUTIONS
Solution Depth MPI/Gas Optimization of the design and production of Gas Injection Molded (GIM) components. MPI/Co-Injection Predicts the injection molding of 2 thermoplastic polymers, and their distribution through the part thickness. MPI/Injection Compression Predicts the flow of plastic throughout the injection molding cycle and the effects of the compression process. DESIGN SOLUTIONS
Solution Depth MPI/Reactive Molding Predicts the flow and cure of thermoset plastic to ensure quality parts and optimized process. MPI/Microchip Encapsulation Extends Reactive Molding to examine microchip encapsulation, wire sweep and paddle shift. MPI/Underfill Encapsulation Extends Reactive Molding to examine the underfill (flip-chip) encapsulation process. DESIGN SOLUTIONS
Geometry Breadth Midplane Automatic midplane mesh generator prepares meshed solid models for analysis. Fusion The fastest way to perform an in-depth Flow, Cool and Warp simulation from a solid model. 3 D True 3 D Flow, Cool and Warp simulation for Thermoplastic and Reactive Molding. DESIGN SOLUTIONS
CAD Integration § Extensive interfaces and tools to import and prepare CAD geometry § § IGES, STEP Parasolids, Pro/E, I-DEAS, CATIA Stereo Lithography Ansys, Patran, Nastran DESIGN SOLUTIONS
Materials Database § The largest and most extensive database of its kind § More than 7000 materials § Tested and validated for use in analysis § Graphical materials database Editor § CRIMS shrinkage model for accurate prediction DESIGN SOLUTIONS
Solutions for all Industries DESIGN SOLUTIONS
Moldflow Innovations § Simulation in the design process § Process optimization § Direct links to manufacturing Concept DESIGN SOLUTIONS Design Tooling Production
Summary § Moldflow Strategy § Process Wide Plastics Solutions § Plastics Insight § Extensive range of solutions § Suited to all geometry types § Applicable to all industries § Unique Solution-based Approach § Solves Specific Design and Manufacturing Problems § Optimizes Design and Manufacturing Process DESIGN SOLUTIONS
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