Moldflow Design Analysis Solutions DAS Overview Contents Moldflow

Moldflow Design Analysis Solutions (DAS) Overview

Contents § § § Moldflow Corporation Overview Moldflow Solutions at a Glance Design Analysis Solutions Group Overview DAS Product Overview Success Stories DESIGN SOLUTIONS

Who is Moldflow § Moldflow is a leading global provider of design through manufacturing solutions for the plastics injection molding industry § Moldflow produces advanced CAE & CPM products that automate and optimize processes for manufacturers worldwide § Moldflow holds a strong position in the market bridging the gap between CAD, CAE & CPM DESIGN SOLUTIONS

What Moldflow Does Optimize plastics focused manufacturing from design to delivery so that our customers can produce quality parts, bringing them fast to market at the lowest possible cost DESIGN SOLUTIONS

Our Strategy § Enable customers to manufacture less expensive, more reliable plastic parts § Operate globally in locations close to customers § Balance organic growth with acquisition § Continue to balance earnings growth with revenue growth § Leverage long-term trend towards optimization in the plastics focused manufacturing market DESIGN SOLUTIONS

Our People & Technology § Demonstrated worldwide industry leadership § Established company with 27 years of domain expertise § Approximately 80% of employees in the development organization hold advanced degrees § Complex advanced technologies “When a brand name becomes synonymous with a type of product, its market impact is unmistakably profound. Like Coke is to soft drinks, Moldflow is the name in injection molding simulation software. ” Modern Plastics Magazine August 2002 DESIGN SOLUTIONS

The Plastics Industry is Dynamic § § § In the US during 2004 the plastic resins industry grew to 115. 2 billion pounds an increase of 8. 2 percent over 2003 – American Plastics Council (APC) CAE accounts for approximately 25% of the PLM market. This segment will continue to grow and the value of the overall CAE market will reach $8 billion within the next ten years – Daratech Collaborative Production Management for Discrete industries market, exceeded $500 million in 2003 and will more than double and top $1 billion by the end of 2008, rising at a Compound Annual Growth Rate (CAGR) of 15 percent – ARC Advisory Group DESIGN SOLUTIONS Overall PLM Market Growth History and Forecast (Estimated for 2005 to 2009) CIMdata 4/13/05

Our Market Landscape Business Planning Concept Design for Function Design for Assembly Design for Manufacture SAP Oracle ERP Dassault PTC UGS Planning for Manufacture PLM Matrix. One Agile CAD Autodesk MS/Navision MAPICS Component Manufacture Assembly Siemens Rockwell Automation Barco Factory Automation Process Control MES Gammaflux PMS ANSYS ABAQUS CAE Collaborative Production Management Fluent Altair Design For Manufacture Design Analysis Manufacturing Solutions Moldflow Solutions DESIGN SOLUTIONS Distribution ERP

Continued to Advance on all Fronts § Size, market & infrastructure § § § Top 20 Plastics Technology 50 Ideas That Changed Plastics #1 in plastics continued #2 in fluid dynamics overall. MMS expanding into Europe, Greater Asia Pacific region ~ 100 new customers/quarter using Moldflow Samsung chairman – Mold technology top 5 § Organization § DAS : Design Analysis Solutions § MMS: Moldflow Manufacturing Solutions § Technology (27 years of R&D investment continues) § DAS new technology introduced including MPI 6. 0 § MMS went wireless, Matrix/SS/MPX platform integration. § European patents for DD/FEA & Mold mount HRPC control issue DESIGN SOLUTIONS

Our Global Partners Manufacturing DESIGN SOLUTIONS Design Research

Our End User Market Sectors Automotive Electronics 29% DESIGN SOLUTIONS 21% Medical 9% Consumer 12% Packaging 4% Materials Contract Mfg 3% 22%

Our Global Operations Corporate HQ Research & Development Direct Sales & Support Manufacturing Center DESIGN SOLUTIONS Distributors & Mfg’s Reps

Regional Market Trends – 2005/2006 § Greater Asia-Pacific continues most active region § Driven by Automotive & Electronics § Driven by increasing design responsibility of suppliers § Europe is company by company § Varied economic conditions § US industry strengthening § Driven by medical and consumer goods § Migration to lower cost of labor continues § … but stabilizing… § China, Eastern Europe § Global trends towards greater optimization § From problem solving to problem avoidance to optimization… and beyond DESIGN SOLUTIONS

Change in Market Behavior Problem Solving Users Problem Avoiding Component Optimization Community of analysts Community of ~400, 000 designers + analysts Product & Process optimization Current >8000 Seats DESIGN SOLUTIONS

Product Lifecycle Management – Product view Customers Service Product Recycle DESIGN SOLUTIONS Manufacture Some consideration of manufacturing

Processview Product Lifecycle Management – Classic Service DESIGN SOLUTIONS Customers Suppliers Product Manufacture Recycle Traceability Service life

Our Product Focus Support the high level process optimization trend with cutting edge technology and strong focus. § § Closely connected with surrounding tech New Design Analysis capabilities New Manufacturing Solutions capabilities Linked capabilities DESIGN SOLUTIONS

Our Product Direction - Objective Share intelligence between the different phases of the injection moulding process Mold optimization Part optimization DESIGN SOLUTIONS Manufacturing process optimization and control

Our Product Direction – Total Solutions DESIGN SOLUTIONS

Contents § § § Moldflow Corporation Overview Moldflow Solutions at a Glance Design Analysis Solutions Group Overview DAS Product Overview Success Stories DESIGN SOLUTIONS

Moldflow’s Value Chain DAS Group DESIGN SOLUTIONS MMS Group

Moldflow Solutions at a Glance > Celltrack Design Analysis Solutions (DAS) DESIGN SOLUTIONS Manufacturing Solutions (MMS)

Moldflow Plastics Advisers (MPA) Part and Mold Design Verification § Directional simulation tool § Targeted at preliminary part & mold design Part Adviser § Mold Adviser § Answers fundamental manufacturing questions § Will the part fill? § Where are weld lines and air traps? § Which material? § Where should gates be located? § Wall Thickness? DESIGN SOLUTIONS Mold Adviser

Moldflow Plastics Insight (MPI) In-Depth Validation and Optimization § Definitive simulation tool § Industry’s best breadth & depth § World’s most popular in-depth injection molding simulation software DESIGN SOLUTIONS

Moldflow CAD Connectivity Tools Connecting CAD tools to Moldflow's plastics solutions § Moldflow CAD Doctor™—A powerful tool for checking, correcting, healing, and simplifying solid models imported from popular 3 D CAD systems in preparation for analysis using MPA or MPI. § Moldflow Magics STL Expert™—A tool for viewing, measuring, correcting and optimizing STL and solid surface models imported from popular 3 D CAD/CAM systems in preparation for analysis using MPA and MPI. § Moldflow Design Link™—Enables the import of native CAD data into Moldflow’s Design Analysis Solutions, which helps to ensure analysis model and results accuracy. DESIGN SOLUTIONS

Moldflow Communicator Providing the complete story of your injection molding process § Communicator is THE tool to share plastics simulation knowledge created in MPI 6. 0 § Communicator shares both the data and the CAE assumptions behind them to… § Visualize problems and solutions § Quantify improvements against your workflow targets § Compare design improvements DESIGN SOLUTIONS

Altanium, Shotscope, Celltrack & MPX MMS: Process Optimization, Production Monitoring & Control Systems § Systematic process to set up and optimize injection a molding machine § Process monitoring and correction § Hot Runner Process Control § Production monitoring of discrete data § Resource scheduling § SPC & SQC § Web-based reports § ERP integration DESIGN SOLUTIONS SHOTSCOPE CELLTRACK MPX ALTANIUM

Contents § § § Moldflow Corporation Overview Moldflow Solutions at a Glance Design Analysis Solutions Group Overview DAS Product Overview Success Stories DESIGN SOLUTIONS

Who is the DAS Group? Moldflow’s Design Analysis Solutions Group is a business unit of Moldflow Corporation, an public company with 27 years of domain expertise. The DAS Business unit employs more than 200 people and offers 2 major product lines - Moldflow Plastics Adviser (MPA) and Moldflow Plastics Insight (MPI). The DAS Business unit provides the world’s leading design simulation software to optimize plastic part and mold designs for maximum quality, productivity and profit. DESIGN SOLUTIONS

DAS Business Unit Locations § DAS operates globally and is close to all customers, regardless of where they are DESIGN SOLUTIONS

Global Presence § DAS products are in use by more than 4, 000 customers across the globe accounting for more than 8, 000 seats. Approximate Geographic Dispersion of Seats 20% AMERICAS DESIGN SOLUTIONS 40% EMEA 40% ASIA

Our Market Landscape - CAE Business Planning Concept Design for Function Design for Assembly Design for Manufacture SAP Oracle ERP Dassault PTC UGS Planning for Manufacture PLM Matrix. One Agile CAD Autodesk MS/Navision MAPICS Component Manufacture Assembly Siemens Rockwell Automation Barco Factory Automation Process Control MES Gammaflux PMS ANSYS ABAQUS CAE Collaborative Production Management Fluent Altair Design For Manufacture Design Analysis Manufacturing Solutions Moldflow Solutions DESIGN SOLUTIONS Distribution ERP

Market Characteristics - General § Accurate Production information § Six-Sigma Molding Window § Improve bottom line through controlling your production costs § Improve the quality of your parts DESIGN SOLUTIONS

Market Characteristics - Medical § FDA CFR 21 Part 11 Compliance § Traceability - the ability to store all information forever, this exceeds FDA requirements § Quality - Stop bad parts from making into your supply chain. Divert a bad part as soon as it is made § Six-Sigma Molding - Establish the most robust molding window possible § Improvement in the quality of your parts - SPC/SQC analysis § Control your process using cavity pressure or viscosity control DESIGN SOLUTIONS

Market Characteristics - Automotive Reduction in Cycle Times Material Lot traceability Scrap Tracking Downtime Tracking Six-Sima Molding Window ISO Compliance Traceability Accurate Production Information § Real Time Scheduling § Improve the bottom line through controlling your production costs § § § § DESIGN SOLUTIONS

Contents § § § Moldflow Corporation Overview Moldflow Solutions at a Glance Design Analysis Solutions Group Overview DAS Product Overview Success Stories DESIGN SOLUTIONS

DAS Solutions Objective Provide the world’s leading design simulation software to optimize plastic part and mold designs for maximum quality, productivity and profit. DESIGN SOLUTIONS

DAS Products – Position Statements § MPA is a suite of easy to use, 3 D solids-based simulation tools that enable plastics part and mold designers to validate and optimize designs for manufacturability. § MPI is a suite of powerful simulation tools that provide unmatched ability to analyze, optimize, validate and troubleshoot part and mold designs for thermoplastics and reactive molding processes. MPI delivers definitive results for even the most complex applications requiring precision tolerances, thin wall molding, exotic materials, or alternative molding processes. DESIGN SOLUTIONS

Moldflow Plastics Advisers § Part Adviser § Optimize part designs § Mold Adviser § Optimize part and mold designs Part Adviser § Mold Adviser Add-on modules: § Cooling Circuit Adviser § Model and analyze cooling circuits § Performance Adviser § Evaluate packing and warpage DESIGN SOLUTIONS Mold Adviser

Moldflow Part Adviser § Part Adviser is an easy-to-learn, 3 D solids-based plastics flow simulation product allowing plastics part designers to: § Quickly check the manufacturability and quality of plastic part designs when the cost of change is least — early in the design process § Confidently answer the most fundamental question: “Can the part be manufactured? ” § Key Capabilities § § § Plastic Filling Analysis Sink Mark Analysis Cooling Quality Analysis Gate Location Analysis Molding Window Analysis DESIGN SOLUTIONS

Key Part Adviser Benefits § § § Evaluate the manufacturing feasibility of every part design iteration Identify the most suitable plastics material candidate Optimize the part wall thickness to achieve uniform filling, minimum cycle time and lowest part cost Identify and eliminate cosmetic defects such as sink marks, weld lines and air traps Visualize the orientation of the plastic to aid in maximizing part strength, especially in the vicinity of weld lines DESIGN SOLUTIONS § § Obtain practical, results- specific advice on improving the part design Determine the best gate locations for a given part design Estimate the impact of changes to the part design or material selection on the overall part cost Communicate key design analysis aspects to the mold designer through automated, Web-based, HTML project reports

Moldflow Mold Adviser § Mold Adviser is an easy-to-learn, 3 D solids-based plastics flow simulation product allowing mold designers to: § Assess manufacturing feasibility § Optimize mold layouts § … even before the part design is final and before steel is cut. § Key Capabilities § § § § Plastic Filling Analysis Runner Balance Analysis Runner Adviser Analysis Sink Mark Analysis Cooling Quality Analysis Gate Location Analysis Molding Window Analysis DESIGN SOLUTIONS

Key Mold Adviser Benefits § § § Design and analyze virtually all types of hot and cold sprues and runner systems Obtain automatically sized runners to balance flow in multicavity and family molds Determine the best gate locations and the optimum number of gates Predict estimated cycle time, clamp tonnage and shot volume Assess the manufacturing feasibility of the mold design layout Identify the most suitable plastics material candidate DESIGN SOLUTIONS § § § Identify and eliminate cosmetic issues such as sink marks, weld lines and air traps Obtain practical, results-specific advice on improving the part and mold design Visualize the orientation of the plastic to aid in maximizing part strength, especially in the vicinity of weld lines Perform a detailed part cost estimation Communicate valuable information to plastics part designers, mold makers and manufacturing engineers

Moldflow Plastics Insight § MPI is the world’s most widely used injection molding simulation software offering the most comprehensive tools for simulating, analyzing, optimizing, and validating plastics part and mold designs. § Solution depth - The most extensive suite of predictive analysis tools for plastic injection molding § Geometry breadth - Applications for thin and thick walled geometry types § MPI users: § 60% of Fortune 500 manufacturers § Companies in 39 countries § Automotive, Medical, Consumer products Electronics and Packaging industries DESIGN SOLUTIONS

Processes Supported by MPI § Thermoplastics Injection Molding processes: § § § § Insert overmolding Two-shot sequential overmolding Hot runner systems Dynamic Feed® systems Gas-assisted injection molding Co-injection molding Injection-compression molding Microcellular (Mu. Cell®) injection molding § Reactive processes: § § Thermoset injection molding RTM/SRIM processes Microchip encapsulation Underfill encapsulation DESIGN SOLUTIONS

Key Enhancements in MPI 6. 0 § § § New and expanded product integration with industry standard FEA products as well as Moldflow manufacturing solutions Enhanced user interface to improve efficiency and productivity 3 D solutions that are faster, more accurate and increased capacity More informative results from warpage, cooling, overmolding, core shift, etc. analyses Streamlined diagnostic and communication tools including Moldflow Communicator™ DESIGN SOLUTIONS Tab-based navigation Re-melting result for overmolding Fiber solver accuracy

CAD Connectivity Tools § Moldflow CAD Doctor allows you to check, correct & simplify 3 D CAD models and then export these high quality models for use with MPI or MPA IGES CATIA V 4 Parasolid STEP Pro/E Solid. Works CATIA V 5 UDM MDL* *Moldflow Design Link required DESIGN SOLUTIONS

Benefits of using CAD Doctor § Get highly reliable analysis results, faster § Drastically reduce project turnaround time § Reduce mesh modification time from ~1 day to ~ 10 minutes § Reduce model clean up time from ~ 3 days to ~ 2 hrs § Correct issues related to small features easily § Meshing is not a challenge anymore, allowing you to analyze many different model types and iterations while still reducing time to market § Instant benefit – the Software is very easy to use DESIGN SOLUTIONS

CAD Connectivity Tools § Moldflow Magics STL Expert A tool for viewing, measuring, correcting and optimizing STL and solid surface models imported from popular 3 D CAD/CAM systems in preparation for analysis using MPA and MPI. After Remeshing § Moldflow Design Link Enables the import of native CAD data into Moldflow’s Design Analysis Solutions, which helps to ensure analysis model and results accuracy. Create mesh directly from the imported solid model DESIGN SOLUTIONS

Moldflow Communicator § The Challenge: Increasing geographic separation makes it even more difficult to engage in multi-step process of qualifying part design, mold design and process parameters § The Need: A new method to communicate a visual representation of CAE associated to part & mold design process along with the CAE assumptions made, to all stakeholders DESIGN SOLUTIONS

The Leading Tool Extended § Communicator is THE tool to share plastics simulation knowledge created in MPI 6. 0 § Communicator shares both the data and the CAE assumptions behind them to… § Visualize problems and solutions § Quantify improvements against your workflow targets § Compare design improvements Now, everyone with PC access gets the complete CAE story, improving collaboration, shortening the design stage, improving manufacturing, for on time delivery, reduced scrap, and better parts DESIGN SOLUTIONS

Benefits of Using Communicator § Part Design: communicate ideas/specs, increase collaboration, fewer iterations, errors § Mold Design: visualize mold requirements, avoid mold rework, fewer, faster mold trials § Manufacturing: visualize potential problems upfront, reduce rejects, ship products faster DESIGN SOLUTIONS

Simalink - The Link to Manufacturing Share intelligence among the different phases of the injection moulding process Processing conditions & variations Molding machine characteristics MPX Process variations MPI Processing conditions DAS Products Shotscope Profiles MMS Products MPA Mold geometry* Altanium * in the near future DESIGN SOLUTIONS Simulation results

Contents § § § Moldflow Corporation Overview Moldflow Solutions at a Glance Design Analysis Solutions Group Overview DAS Product Overview Success Stories DESIGN SOLUTIONS

Consumer Electronics - Kenwood § Objective: Minimize sink marks to improve surface aesthetics § Solution: Used Moldflow Plastics Advisers to evaluate different part designs to reduce sink marks. Reduced number of mold trials, scrap, and time to market. § Result: Saved $50, 000 DESIGN SOLUTIONS

Consumer Electronics - Compal § Objective: Achieve consistent part thickness and increase quality § Solution: Used Moldflow Plastics Insight to reposition the runner system and gas locations. Reduced scrap, and time to market. Vale＋Overflow →last fill Time: 1. 4 sec § Result: Saved $50, 000 Time: 21. 6 sec DESIGN SOLUTIONS

Consumer Electronics - TEAC § Objective: Reduce the number of mold trials and minimize air traps and weld lines § Solution: Used Moldflow Plastics Advisers to evaluate different runner system designs to reduce air traps and weld lines. Reduced number of mold trials, scrap, and time to market. § Result: Shortened time to market by 35% DESIGN SOLUTIONS

Automotive – Siemens VDO § Objective: Address cracking to improve product performance § Solution: Used Moldflow Plastics Advisers to confirm weld lines on thin sections as the cause. Implemented design and gate placement advice to redesign the part, which molded successfully on first run. § Result: Saved $10, 000 in tooling cost plus 8 weeks DESIGN SOLUTIONS

Automotive - Visteon § Objective: mold two different sized parts in the same tool § Solution: Used Moldflow Plastics Insight to define the tool layout (incl. flow leader and feed system). Achieved the balanced filling of both cavities in the first trial. § Result: Saved $18, 000 in tool development cost DESIGN SOLUTIONS Pressure distribution at 95% shot volume

Consumer Appliances – Samsung § Objective: Optimize production cycle time § Solution: Used Moldflow Plastics Insight to identify hot regions of the mold. Reevaluated mold material type and optimized processing conditions to correct excessive cooling time. § Result: Saved $169, 000 DESIGN SOLUTIONS

Medical – Avenue Mold § Objective: Reduce piece part cost for large medical suppliers in Europe and the U. S § Solution: Used Moldflow Plastics Insight to optimize part design and runner system. Reduced part weight by 30% and clamp tonnage requirement by 50%. Molded parts successfully from the first trial. § Result: Saved $169, 000 Inhaler DESIGN SOLUTIONS

Telecommunications – Sony Ericsson § Objective: Address part breakage during assembly § Solution: Used Moldflow Plastics Insight to change the gate location and reposition weld lines to improve part performance. Shortened time to market by 28%. § Result: Saved $15, 000 plus 4 weeks DESIGN SOLUTIONS Casing

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